2003 tahoe brake line diagram

2003 tahoe brake line diagram DEFAULT

1999-2006 Chevy Silverado Brake Line Failure & Routing Diagram

The brake lines in 1999-2007 GMT800 Silverado’s, Sierra’s, and Suburbans are very prone to rusting out and needing replacement. For individuals who live in “salt” states, where cities commonly salt the roads to prevent ice, the brake line rusting is even more common. In 2010, a class-action lawsuit was filed as rusted brake lines were leading to brake failure and causing accidents.

GMT800 Brake Line Failure

The brake lines used in all GMT800 Silverado/Sierra/Suburbans are a copper plated steel tube. The lines are then coated with an “AlGal” coating to protect them from corrosion. However, the AlGal coating, which is a form of aluminum paint, was easily damaged or worn down from normal tire kick-up. In 2007, with the GMT900 line, Chevy upgraded the brake line coating to a NyGal coating which was made of plastic and significantly thicker than the previous AlGal coating.

Corrosion can lead to break lines leaking fluid, with the end result being the brakes not working very well, or hardly at all.

Additionally, portions of the GMT800 brake lines are made of rubber. Over time through normal wear and tear, this rubber can get deformed and cause air pockets in the lines when pressed. The end result is not enough brake fluid getting to the calipers for the brakes to function properly.

Brake lines can go bad as early as 50,000 miles, or as late as 250,000 miles. If you live in a salt state, we recommend changing the brake lines approx. every 120,000 miles.

Chevy Silverado Brake Line Failure Symptoms

  • Leaking brake fluid underneath vehicle
  • Brake warning light illuminates
  • Squeaking brakes
  • Shaking, vibrating, or wobbling when braking
  • Soft brake pedal, feels spongy

DIY 1999-2006 Brake Line Replacement Guide

https://chevroletforum.com/how-tos/a/chevrolet-silverado-1999-2006-how-to-replace-brake-line-392749

GMT800 Brake Line Diagram

This brake line routing diagram is applicable for:

1996-2006 Chevy Silverado 1500/2500/3500
1996-2006 GMC Sierra 1500/2500/3500
2002-2006 Cadillac Escalade
2000-2006 Chevy Tahoe 1500
2002-2006 Chevy Avalanche 1500/2500
2000-2006 Chevy Suburban 1500/2500
2000-2006 GMC Yukon 1500/2500

Filed Under: GMT800

Sours: https://chevytrucks.org/1999-2006-chevy-silverado-brake-line-routing-diagram/

Who has done a COMPLETE brake line replacement ???

krazycarguy said:

I've never installed prebent lines because itll be near impossible.

Click to expand...

I discovered today you are very wrong.

I just replaced all my lines today with Classic Tube's pre-bent kit.  In my driveway in kind of crappy/cold weather.  By myself, on two jack stands and only used some very basic hand tools.  No lifting the body of the truck.  I removed nothing more than what you would have to remove to bend your own lines.

Rear line was harder to remove the old line than install the new.  Front passenger line was a bit of a pain until I figured out the route to get it through.  Other 3 lines to the ABS unit weren't all that bad.  Took FAR less time and likely turned out better looking than if I had bent and flared my own stuff.  And no change in hell anyone without a jig is going to get the axle brake lines to match up as well as these lines were (those being the easiest to replace, of course).

Pre-bent is the way to go.

 

Sours: https://www.chevyavalanchefanclub.com/cafcna/index.php?threads/who-has-done-a-complete-brake-line-replacement.135359/
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05 tahoe brake line diagram

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19992006 Chevy Silverado Brake Line Failure & Routing …

7 hours ago 1999-2006 Chevy Silverado Brake Line Failure & Routing Diagram. The brake lines in 1999-2007 GMT800 Silverado’s, Sierra’s, and Suburbans are very prone to rusting out and needing replacement. For individuals who live in “salt” states, where cities commonly salt the roads to prevent ice, the brake line rusting is even more common.

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Brake line routing diagram HowTo GMTrucks.com

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Which brake lines go into which port on the Brake Pressure

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Dictionary

Frequently Asked Questions

Is there hydraulic brake pipe in Chevy Tahoe?

I have a 2004 Chevy Tahoe Z71 / RWD / 5.3 L Flex VIN Z . I will clarify what came with my kit and what it did not. Based on the photo and price -I did not expect it to come with hoses but the two short rear axle lines should have been included and were not.

What are the wiring lines on a 1995 Chevy Tahoe?

1995 System Wiring Diagrams Chevrolet - Tahoe AIR CONDITIONING A/C Circuit Heater Circuit ANTI-LOCK BRAKES Anti-lock Brake Circuits COMPUTER DATA LINES Data Link Connector Circuit COOLING FAN Cooling Fan Circuit CRUISE CONTROL 5.7L 5.7L (VIN K), Cruise Control Circuit 6.5L 6.5L (VIN S), Cruise Control Circuit DEFOGGERS

What kind of system does a 1995 Chevy Tahoe have?

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How many lines are in a Chevy Tahoe?

Photo shows 9 lines which is correct. I have a 2004 Chevy Tahoe Z71 / RWD / 5.3 L Flex VIN Z . I will clarify what came with my kit and what it did not. Based on the photo and price -I did not expect it to come with hoses but the two short rear axle lines should have been included and were not.

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Find 2002 chevrolet avalanche 1500 brake lines sets and get free shipping on orders over 99 at summit racing. Where can i find a brake line diagram for 2002 chevy avalanche cars trucks question. Im in desperate need of a diagram that shows which brake lines go where on the abs module underneath the truck.

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