John deere 5210 parts diagram

• • Waterproof Camera: CCD Color with Audio, 28 Infrared Illuminators Allow up to 32 feet of Visibility in the Dark, Image Mirroring Function, Made to Withstand Off-Road Conditions
• • 7"Color TFT LCD Monitor: Embedded Control Box for Direct Power Input for Cameras, AV2 Video Input f or DVD/ VCR, AV1 and AV3 Video Input to Hook up to 3 Cameras
• • Front of Monitor: Color LCD Screen, Power Indicator, Remote Receiving Window, POWER Button, MENU Button, VOLUME Buttons, Channel Selection, AV1/AV2/AV SHIFT Button, VIDEO2 Input, Earphone Jacks
• • Back of Monitor: Loudspeaker, AV1 Input Terminal, AV3 Input Terminal, Support Attaching Slot, Power Supply Terminal, Automatic Back-Light Switch, Manual Mirroring Switch for all Cameras
• • AV Conversion Cable (A), Ball Swivel Mounting bracket with Adjustable Mounting Pad (B), Stationary Mounting Bracket (C), Power Supply Cable (D), Remote Control (E), Earphones (F), Backshield (G), Cigarette-Lighter Power Adapter (H),
• Sunshield (I), AC Power Adapter (J), 65" Weatherproof Extension Cable (K) and 20" Weatherproof Extension Cable (L)

, and Tractors

For complete service information also see: Component Technical Manuals L Engine . . . . . . . . . . . . . . . . CTM L Engine . . . . . . . . . . . . . . . . CTM Alternators and Starting Motors . . . . . . . CTM77

John Deere Augusta TM (18JUN99) LITHO IN U.S.A.

ENGLISH

Introduction FOREWORD This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.

This manual is part of a total product support program.

Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.

TECHNICAL MANUALS—MACHINE SERVICE

N

This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.

Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job and service parts kits. Section 10, Group 10—General Specifications, consists of all applicable specifications, near tolerances and specific torque values for various components on each individual machine.

FOS MANUALS—REFERENCE

COMPONENT TECHNICAL MANUALS—COMPONENT SERVICE Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic types of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians. Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications.

Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center.

LV,TMIFC,A MAR98

TM (18JUN99)

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PN=3

Contents Group Group Group Group Group

SECTION 10—GENERAL INFORMATION Group 05—Safety Group 10—General Specifications Group 20—Fuel and Lubricants Group 25—Serial Number Locations Group 30—Features and Accessories

10—Rockshaft 15—Dual Selective Control Valve 16—Single (Third) Selective Control Valve 20—Hydraulic Mid Mount Coupler 25—Hydraulic Power Beyond

10

SECTION 80—MISCELLANEOUS REPAIR Group 05—Front Axle—2WD Group 10—Wheels Group 15—3-Point Hitch

SECTION 20—ENGINE REPAIR Group 05—Engine Group 10—Cooling System

20

SECTION 90—OPERATOR STATION REPAIR Group 05—Seat and Support Group 06—Control Console and Panel—Tractors Without Cab Group 10—ROLL-GARD® Group 15—Cab Components Group 20—Air Conditioning System Group 25—Heating System

SECTION 30—FUEL AND AIR REPAIR Group 05—Fuel System Group 10—Air Intake System Group 15—Speed Control Linkage SECTION 40—ELECTRICAL REPAIR Group 05—Battery, Starter and Alternator Group 10—Electrical System Components Group 15—Wiring Harness

30

40

SECTION —TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL CHECKOUT PROCEDURES Group 05—Test and Adjustment Specifications Group 10—Operational Checkout Procedures

SECTION 50—POWER TRAIN REPAIR Group 05—Clutch Housing Group 10—Clutch Assembly—CollarShift/SyncShuttle™ Transmissions Group 11—Clutch Assembly—PowrReverser™ Transmission Group 12—PowrReverser™ Group 15—CollarShift/SyncShuttle™ Transmission Group 16—PowrReverser™ Transmission Group 20—Rear PTO Drive Shaft Group 25—Differential Group 30—Final Drives Group 35—Mechanical Front Wheel Drive Group 40—Creeper Assembly

50

SECTION —ENGINE OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments

60

SECTION —FUEL/AIR OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments

70

SECTION —ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments

SECTION 60—STEERING AND BRAKE REPAIR Group 05—Steering Repair Group 10—Brake Repair SECTION 70—HYDRAULIC REPAIR Group 05—Hydraulic Pump and Filter Group 06—Hydraulic Oil Cooler

80

Continued on next page

90

All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TMJUN99

COPYRIGHT© DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION® Manual

TM (18JUN99)

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Contents Group 20—Wiring Schematics

10

20

30

40

SECTION —POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location—Collar Shift/SyncShuttle™ Transmission Group 06—Component Location—PowrReverser™ Transmission Group 10—Theory of Operation—Collar Shift/SyncShuttle™ Transmission Group 11—Theory of Operation—PowrReverser™ Transmission Group 15—Diagnosis, Tests and Adjustments—CS/SS Transmission Group 16—Diagnosis, Tests and Adjustments—PowrReverser™ SECTION —STEERING AND BRAKE OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments

50

60

70

80

SECTION —HYDRAULIC SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis Group 16—Hydraulic Tests—Without SCV Group 17—Hydraulic Tests—With SCV Group 18—Hydraulic Tests—All Group 19—Adjustments Group 20—Hydraulic Schematics SECTION —OPERATOR STATION Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments SECTION —DEALER FABRICATED TOOLS Group 00—Dealer Fabricated Tools

90

Index

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Contents

INDX

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Contents

INDX

TM (18JUN99)

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Section 10

GENERAL INFORMATION Contents Page

Page

Group 05—Safety . . . . . . . . . . . . . . . .

Group 10—General Specifications Machine Specifications and . Machine Specifications and . Repair Specifications . . . . . . . . . . . . . Service Recommendations For O-Ring Boss Fittings . . . . . . . . . For Flat Face O-Ring Seal Fittings . . . Metric Cap Screw Torque Values—Grade 7 Metric Series Torque Chart . . . . . . . . . Inch Series Torque Chart . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . .

. . . .

Group 20—Fuel and Lubricants Diesel Fuel Specifications . . . . . . Fuel Storage . . . . . . . . . . . . . . . Do Not Use Galvanized Containers Fill Fuel Tank . . . . . . . . . . . . . . Engine Coolant . . . . . . . . . . . . . Liquid Coolant Conditioner . . . . . . MFWD Gear Oil . . . . . . . . . . . . . Grease . . . . . . . . . . . . . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . . . . . . .

. . .

.

. . . . . . . . .

Group 30—Features and Accessories Features and Accessories . . . . . . . . . Standard Features— and . . Standard Features— and . . Standard Features— through

. . . .

TM (18JUN99)

. .

Group 25—Serial Number Locations Product Identification Number Location . Serial Number Location Engine . . . . . . . . . . . . . . . . . . . . . Fuel Injection Pump . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . Power Steering Valve . . . . . . . . . . . Starter . . . . . . . . . . . . . . . . . . . . . . Transmission . . . . . . . . . . . . . . . . . Front Axle (2WD) . . . . . . . . . . . . . . Mechanical Front Wheel Drive (MFWD) Air Conditioning Compressor . . . . . . .

. . . .

Factory Installed Optional Equipment (—) . . . . . . . . . . . . . . . . . . Field Installed Optional Kits and Accessories— through . . . . .

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10

Contents

10

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Group 05

Safety RECOGNIZE SAFETY INFORMATION

10 05 1 -UNDEC88

This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.

T

Follow recommended precautions and safe operating practices.

DX,ALERT

MAR93

DX,SIGNAL

MAR93

DX,READ

MAR93

UNDERSTAND SIGNAL WORDS

SEP88

A signal wordâ€
DANGER, WARNING, or CAUTIONâ€
is used with the safety-alert symbol. DANGER identifies the most serious hazards.

TS

DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.

FOLLOW SAFETY INSTRUCTIONS

-UNAUG88

Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.

TS

Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer.

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Safety

HANDLE FLUIDS SAFELY—AVOID FIRES

-UNAUG88

When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris.

TS

Do not store oily rags; they can ignite and burn spontaneously.

DX,FLAME

JUN90

DX,SPARKS

MAR93

DX,FIRE2

MAR93

PREVENT BATTERY EXPLOSIONS

-UNAUG88

Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.

TS

Do not charge a frozen battery; it may explode. Warm battery to 16˚C (60˚F).

PREPARE FOR EMERGENCIES Be prepared if a fire starts.

-UNAUG88

Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.

TS

10 05 2

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Safety

PREVENT ACID BURNS

10 05 3

Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15â€
30 minutes. Get medical attention immediately.

TS

-UNAUG88

If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately.

DX,POISON

APR93

DX,RCAP

JUN90

SERVICE COOLING SYSTEM SAFELY

-UNAUG88

Explosive release of fluids from pressurized cooling system can cause serious burns.

TS

Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.

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Safety

HANDLE CHEMICAL PRODUCTS SAFELY

-UNNOV90

Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.

TS

A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDSâ€&#x;s on chemical products used with John Deere equipment.)

DX,MSDS,NA

MAR93

DX,FLUID

MAR93

AVOID HIGH-PRESSURE FLUIDS

-UNAUG88

Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.

X

10 05 4

If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.

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Safety

PARK MACHINE SAFELY

10 05 5

TS

-UNMAY89

Before working on the machine: • Lower all equipment to the ground. • Shift transmission to PARK. • Engage park brake if equipped. • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a “DO NOT OPERATE” tag in operator station.

LV,PARK

MAR98

DX,LOWER

JUN90

DX,WEAR

SEP90

SUPPORT MACHINE PROPERLY

-UNAUG88

Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment.

TS

Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.

WEAR PROTECTIVE CLOTHING

-UNAUG88

Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing.

TS

Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.

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Safety

WORK IN CLEAN AREA

TEJ

-UNOCT88

Before starting a job: • Clean work area and machine. • Make sure you have all necessary tools to do your job. • Have the right parts on hand. • Read all instructions thoroughly; do not attempt shortcuts.

DX,CLEAN

JUN90

DX,LOOSE

JUN90

DX,AIR

JUN90

DX,LIGHT

JUN90

SERVICE MACHINES SAFELY

-UNAUG88

Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.

TS

Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.

WORK IN VENTILATED AREA

-UNAUG88

Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.

TS

If you do not have an exhaust pipe extension, open the doors and get outside air into the area.

ILLUMINATE WORK AREA SAFELY

-UNAUG88

Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.

TS

10 05 6

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Safety

REPLACE SAFETY SIGNS

10 05 7

TS

-UNAUG88

Replace missing or damaged safety signs. See the machine operatorâ€&#x;s manual for correct safety sign placement.

DX,SIGNS1

JUN90

DX,LIFT

JUN90

DX,ROPS3

MAR93

USE PROPER LIFTING EQUIPMENT

-UNAUG88

Lifting heavy components incorrectly can cause severe injury or machine damage.

TS

Follow recommended procedure for removal and installation of components in the manual.

KEEP ROPS INSTALLED PROPERLY

-UNAUG88

Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.

TM (18JUN99)

TS

The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.

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Safety

SERVICE TIRES SAFELY Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.

TS

-UNAUG88

Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.

DX,RIM

AUG90

DX,DUST

MAR91

AVOID HARMFUL ASBESTOS DUST

-UNAUG88

Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.

TS

10 05 8

Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area.

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Safety

AVOID HEATING NEAR PRESSURIZED FLUID LINES

10 05 9

TS

-UNMAY90

Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.

DX,TORCH

MAR93

DX,PAINT

MAR93

REMOVE PAINT BEFORE WELDING OR HEATING

-UNAUG88

Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.

TS

Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.

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PN=12

Safety

USE PROPER TOOLS

-UNNOV89

Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners.

TS

For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications.

DX,REPAIR

JUN90

DX,DRAIN

MAR93

DISPOSE OF WASTE PROPERLY

-UNNOV90

Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.

TS

10 05 10

Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earthâ€&#x;s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.

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Safety

LIVE WITH SAFETY

10 05 11

TS

OCT88

Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.

DX,LIVE

TM (18JUN99)

SEP92

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PN=14

Safety

10 05 12

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Group 10

General Specifications MACHINE SPECIFICATIONS AND

ENGINE Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff FUEL SYSTEM Type Injection Pump Type

ELECTRICAL SYSTEM Type Battery Size Alternator

10 10 1

John Deere Diesel CDDLV50 Natural 39 kW (53 hp) rpm — rpm 3 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 18˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch

John Deere Diesel CDTLV50 Turbocharged 47 kW (63 hp) rpm — rpm 3 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 18˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch

Direct Injection Rotary w/Electric Shutoff

Direct Injection Rotary w/Electric Shutoff

12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 60 Amp With Cab

12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 60 Amp With Cab

LV,,A1 MAR98

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General Specifications/Machine Specifications and

10 10 2

DRIVE TRAIN Transmission Type Standard Optional Number of Speeds Optional Number of Speeds

CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse

CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse

Final Drive Clutch PowrReverser™

Planetary Dual, Dry Multi-Disk, Wet

Planetary Dual, Dry Multi-Disk, Wet

Hydrostatic Power Wet Disk Self-Equalizing

Hydrostatic Power Wet Disk Self-Equalizing

Open Center — kPa (— bar) (— psi)

Open Center — kPa (— bar) (— psi)

Pump Type Capacity

Tandem Gear L/min ( gpm)

Tandem Gear L/min ( gpm)

Hitch Lift Capacity at mm (24 in.) Behind Hitch Balls Lift Control Type

kg ( lb) Position and Depth

kg ( lb) Position and Depth

Fully Independent

Fully Independent

34 kW (45 hp)

41 kW (55 hp)

rpm

rpm

rpm

rpm

68 L (18 U.S. gal) 83 L (22 U.S. gal) L (10 U.S. qt)

68 L (18 U.S. gal) 83 L (22 U.S. gal) L (10 U.S. qt)

L (9 U.S. qt) 38 L (10 U.S. gal)

L (9 U.S. qt) 38 L (10 U.S. gal)

L ( U.S. qt) 5 L ( U.S. qt)

L ( U.S. qt) 5 L ( U.S. qt)

STEERING/BRAKES Steering Brakes

HYDRAULIC SYSTEM Type Working Pressure

REAR PTO Type Horsepower (Standard Mode) Speed (Standard Mode) @ rpm Engine Speed E (Economy Mode)* @ rpm Engine Speed CAPACITIES Fuel Tank (Open Station) Fuel Tank (Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System MFWD Wheel Hubs Differential Housing

*Available only on SyncShuttle™ Transmission.

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General Specifications/Machine Specifications and

10 10 3

TIRES (Standard Equipment) 2WD Front Rear MFWD Front Rear

—16 6PR F2 —28 4PR R1

—16 6PR F2 —28 4PR R1

—24 4PR R1 —28 4PR R1

—24 4PR R1 —28 6PR R1

OVERALL DIMENSIONS (Standard Equipment) Ground Clearance Drawbar Front Axle 2WD MFWD

mm ( in.)

mm ( in.)

mm (19 in.) mm (17 in.)

mm (19 in.) mm (17 in.)

Overall Length without Hitch and Drawbar Overall Width (Maximum)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

Height To Top of Steering Wheel

mm (63 in.)

mm (64 in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.)

mm ( in.)

kg ( lb) kg ( lb)

kg ( lb) kg ( lb)

To Top of ROPS* Extended Folded To Top of Cab from Center Line of Rear Axle Approximate Weight** 2WD*** MFWD***

*Add 4 inches to top of ROPS if equipped with a canopy. **Weights will vary slightly with optional tires. ***Add lbs. to weight of tractor if equipped with cab. (Specifications and design subject to change without notice.)

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General Specifications/Machine Specifications and

10 10 4

Travel Speeds for CollarShift or SyncShuttle™ Units at Full Engine RPM with Rear Tire Types* Forward Gears C-1 Gear** C-2 Gear** C-3 Gear** A-1st Gear A-2nd Gear A-3rd Gear B-1st Gear B-2nd Gear B-3rd Gear C-1st Gear C-2nd Gear C-3rd Gear Reverse Gears C-R Gear** R-1st Gear R-2nd Gear R-3rd Gear

—28 R1

—28 R1

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.

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General Specifications/Machine Specifications and

10 10 5

Travel Speeds for PowrReverser™ Units at Full Engine RPM with Rear Tire Types*

—30 R1

C-1** C-2** C-3** C-4** A-1 A-2 A-3 A-4 B-1 B-2 B-3 B-4 C-1 C-2 C-3 C-4

Forward km/h (mph) () () () () () () () () () () () () () () () ()

—30 R1 Reverse km/h (mph) () () () () () () () () () () () () () () () ()

Forward km/h (mph) () () () () () () () () () () () () () () () ()

Reverse km/h (mph) () () () () () () () () () () () () () () () ()

*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.

TM (18JUN99)

LV,,A5 MAR98

, , and Tractors

PN=20

General Specifications/Machine Specifications and

MACHINE SPECIFICATIONS AND

10 10 6

ENGINE Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff FUEL SYSTEM Type Injection Pump Type

ELECTRICAL SYSTEM Type Battery Size Alternator

John Deere Diesel CDDLV50 Natural 56 kW (75 hp) rpm — rpm 4 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 17˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch

John Deere Diesel CDTLV50 Turbocharged 63 kW (85 hp) rpm — rpm 4 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 17˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch

Direct Injection Rotary w/Electric Shutoff

Direct injection Rotary w/Electric Shutoff

12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 65 Amp With Cab

12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 65 Amp With Cab

LV,,A6 MAR98

TM (18JUN99)

, , and Tractors

PN=21

General Specifications/Machine Specifications and

DRIVE TRAIN Transmission Type Standard Optional Number of Speeds Optional Number of Speeds

CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse

CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse

Final Drive Clutch PowrReverser™

Planetary Dual, Dry Multi-Disk, Wet

Planetary Dual, Dry Multi-Disk, Wet

Hydrostatic Power Wet Disk Self-Equalizing

Hydrostatic Power Wet Disk Self-Equalizing

Open Center — kPa (— bar) (— psi)

Open Center — kPa (— bar) (— psi)

Pump Type Capacity

Tandem Gear 85 L/min ( gpm)

Tandem Gear 85 L/min ( gpm)

Hitch Lift Capacity at mm (24 in.) Behind Hitch Balls Lift Control Type

kg ( lb) Position and Depth

kg ( lb) Position and Depth

Fully Independent 48 kW (65 hp)

Fully Independent 56 kW (75 hp)

rpm

rpm

rpm

rpm

68 L (18 U.S. gal) 83 L (22 U.S. gal) L ( U.S. qt)

83 L (22 U.S. gal) 83 L (22 U.S. gal) L ( U.S. qt)

L (9 U.S. qt) 38 L (10 U.S. gal)

L (9 U.S. qt) L (11 U.S. gal)

L ( U.S. qt) 5 L ( U.S. qt)

L ( U.S. qt) 5 L ( U.S. qt)

STEERING/BRAKES Steering Brakes

HYDRAULIC SYSTEM Type Working Pressure

REAR PTO Type Horsepower Speed (Standard Mode) @ rpm Engine Speed E (Economy Mode)* @ rpm Engine Speed CAPACITIES Fuel Tank (Open Station) Fuel Tank (Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System MFWD Wheel Hubs Axle Housing

*Available only on SyncShuttle™ Transmission.

TM (18JUN99)

10 10 7

LV,,A7 MAR98

, , and Tractors

PN=22

General Specifications/Machine Specifications and

10 10 8

TIRES (Standard Equipment) 2WD Front Rear MFWD Front Rear OVERALL DIMENSIONS (Standard Equipment) Ground Clearance Drawbar 2WD MFWD Front Axle 2WD MFWD Overall Length without Hitch, Drawbar and Weights 2WD MFWD Overall Width (Maximum) 2WD MFWD Height To Top of Steering Wheel To Top of ROPS* Extended Folded To Top of Cab from Center Line of Rear Axle Approximate Weight** 2WD*** MFWD***

—16 6PR F2 —30 6PR R1

—16 6PR F2 —30 6PR R1

—24 4PR R1 —30 6PR R1

—24 4PR R1 —30 6PR R1

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.) mm ( in.)

mm ( in.)

mm ( in.)

mm ( in.) mm (78 in.)

mm ( in.) mm ( in.)

mm ( in.)

mm ( in.)

kg ( lb) kg ( lb)

kg ( lb) kg ( lb)

*Add 4 inches to top of ROPS if equipped with a canopy. **Weights will vary slightly with optional tires.

***Add lbs. to weight of tractor if equipped with cab. (Specifications and design subject to change without notice.)

TM (18JUN99)

LV,,A8 MAR98

, , and Tractors

PN=23

General Specifications/Machine Specifications and

Travel Speeds for CollarShift or SyncShuttle™ Units at Full Engine RPM with Rear Tire Types* Forward Gears C-1 Gear** C-2 Gear** C-3 Gear** A-1st Gear A-2nd Gear A-3rd Gear B-1th Gear B-2nd Gear B-3rd Gear C-1st Gear C-2nd Gear C-3rd Gear Reverse Gears C-R Gear** R-1st Gear R-2nd Gear R-3rd Gear

10 10 9 —28 R1

—30 R1

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)

km/h km/h km/h km/h

( ( ( (

mph) mph) mph) mph)

*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.

TM (18JUN99)

LV,,A9 MAR98

, , and Tractors

PN=24

General Specifications/Machine Specifications and

10 10 10

Travel Speeds for PowrReverser™ Units at Full Engine RPM with Rear Tire Types*

—30 R1

—30 R1

C-1** C-2** C-3** C-4** A-1 A-2 A-3 A-4 B-1 B-2 B-3 B-4 C-1 C-2 C-3 C-4

Forward km/h (mph) () () () () () () () () () () () () () () () ()

Forward km/h (mph) () () () () () () () () () () () () () () () ()

Reverse km/h (mph) () () () () () () () () () () () () () () () ()

Reverse km/h (mph) () () () () () () () () () () () () () () () ()

*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.

TM (18JUN99)

LV,,AMAR98

, , and Tractors

PN=25

General Specifications/Repair Specifications

REPAIR SPECIFICATIONS Item

10 10 11

Measurement

Specification

Engine-to-Clutch Housing Cap Screw

Torque

N·m ( lb-ft)

Engine-to-Front Support Cap Screw and/or Nut

Torque

N·m ( lb-ft)

Engine-to-Front Support (Dowel Hole) Cap Screw

Torque

N·m ( lb-ft)

Top of Dipstick Tube to Oil Pan Rail

Distance

mm ( in.)

Fuel Tank Retaining Straps L-Bolt

Torque

35 N·m (26 lb-ft)

Turbocharger Oil Drain Line Oil Inlet Line Mounting Nuts

Torque Torque Torque

80 N·m (59 lb-ft) 27 N·m (20 lb-ft) 47 N·m (35 lb-ft)

3—Cylinder Engine-to-Clutch Housing Cap Screws and Nuts

Torque

N·m ( lb-ft)

4—Cylinder Engine-to-Clutch Housing Cap Screws and Nuts

Torque

N·m ( lb-ft)

Clutch (CollarShift and SyncShuttle™ Transmissions) Clutch-to-Flywheel Cap Screw

Torque

36 N·m (27 lb-ft)

Traction Clutch Disc PTO Clutch Disc

Minimum Thickness Minimum Thickness

mm ( in.) mm ( in.)

PTO Clutch Rear Pressure Plate PTO Clutch Front Pressure Plate Traction Clutch Front Pressure Plate

Minimum Thickness Minimum Thickness Minimum Thickness

mm ( in.) mm ( in.) mm ( in.)

SECTION 20—ENGINE REPAIR

For all repair specifications use CTM for L engines or CTM for L engines

SECTION 30—FUEL AND AIR REPAIR

For all fuel injection nozzle and turbocharger repair use CTM for L engines or CTM for L engines

SECTION 40—ELECTRICAL SYSTEM

For starter repair—Use CTM77 SECTION 50—POWER TRAIN REPAIR

Continued on next page.

TM (18JUN99)

LV,,A1 MAR98

, , and Tractors

PN=26

General Specifications/Repair Specifications Item

10 10 12

Measurement

Specification

Minimum Thickness

mm ( in.)

Torque

65 N·m (48 lb-ft)

Torque

36 N·m (27 lb-ft)

PTO Clutch Disc

Minimum Thickness

mm ( in.)

PTO Clutch Front Pressure Plate

Minimum Thickness

mm ( in.)

PTO Clutch Rear Pressure Plate

Minimum Thickness

mm ( in.)

PTO Clutch Sleeve Guide-to-Clutch Housing Cap Screw

Torque

26 N·m (20 lb-ft)

PTO Clutch Yoke Cap Screw

Torque

65 N·m (48 lb-ft)

PowrReverser™ Transmission Pump-to-Clutch Housing Cap Screw

Torque

26 N·m (20 lb-ft)

Rear Bearing Support Plate-to-Clutch Housing Cap Screw

Torque

26 N·m (20 lb-ft)

Forward/Reverse Clutch Disc

Minimum Thickness

mm ( in.)

Forward/Reverse Clutch Inner Plate

Minimum Thickness

mm ( in.)

Forward/Reverse Clutch Outer Plate

Minimum Thickness

mm ( in.)

Forward/Reverse Clutch Springs

Minimum Length

58 mm ( in.)

PowrReverser™ Control Valve Control Valve-to-Clutch Housing Cap Screw

Torque

26 N·m (20 lb-ft)

F-N-R Valve Detent Plug-to-Control Valve

Torque

29 N·m (21 lb-ft)

Cover Plate-to-Control Valve Cap Screw

Torque

26 N·m (20 lb-ft)

Filter Plug-to-Control Valve

Torque

29 N·m (21 lb-ft)

Cover Plate-to-Inner Valve Cap Screw

Torque

26 N·m (20 lb-ft)

Inner Valve-to-Valve Plate Cap Screw

Torque

10 N·m (7 lb-ft)

Outer Valve-to-Valve Plate Cap Screw

Torque

10 N·m (7 lb-ft)

SECTION 50—POWER TRAIN REPAIR—CONTINUED

Clutch (CollarShift and SyncShuttle™ transmissions) Traction Clutch Rear Pressure Plate Yoke-to-Armshaft Cap Screw Clutch (PowrReverser™ Transmissions) Clutch-to-Flywheel Cap Screw

Continued on next page.

TM (18JUN99)

LV,,A2 MAR98

, , and Tractors

PN=27

General Specifications/Repair Specifications Item

Measurement

Specification

10 10 13

SECTION 50—POWER TRAIN REPAIR—CONTINUED

Transmission Clutch-Housing-to-Transmission Cap Screw

Torque

N·m ( lb-ft)

Rear Wheel Cap Screw (Steel Rim)

Torque

N·m ( lb-ft)

Rear Wheel Cap Screw (Cast Rim)

Torque

N·m ( lb-ft)

Transmission-to-Differential Case Cap Screw

Torque

N·m ( lb-ft)

Park Pawl Shaft End-to-Surface of Housing

Maximum Clearance

mm ( in.)

Reverse Idler Shaft

Torque

N·m (97 lb-ft)

PTO Cover-to-Differential Cap Screw

Torque

65 N·m (48 lb-ft)

Differential Differential Quill-to-Differential Case Cap Screw

Torque

58 N·m (43 lb-ft)

Housing with Locking Pawl-to-Ring Gear Cap Screw

Torque

95 N·m (70 lb-ft)

Ring Gear-to-Housing Cap Screw

Torque

78 N·m (58 lb-ft)

Pinion Nut

Torque

N·m ( lb-ft)

Drive Shaft

Initial Turning Force

53— N (12—29 lb-force)

Drive Shaft Quill-to-Case Cap Screw

Torque

52 N·m (38 lb-ft)

Cone Point Adjustment

Clearance

± mm ( ± in.)

Ring Gear Backlash

Clearance

— mm (— in.)

Torque

N·m (74 lb-ft)

Torque

Rolling drag torque plus 9 N·m (80 lb-in.)

Torque

N·m ( lb-ft)

MFWD Axle-to-Frame Cap Screw

Torque

N·m ( lb-ft)

Wheel Nut

Torque

N·m ( lb-ft)

Final Drives Final Drive-to-Differential Case Cap Screw Planetary Carrier Assembly-to-Axle Shaft Cap Screw Mechanical Front Wheel Drive (MFWD) Rear Wheel Cap Screw

Continued on next page.

TM (18JUN99)

LV,,A2AMAR98

, , and Tractors

PN=28

General Specifications/Repair Specifications Item

10 10 14

Measurement

Specification

Torque

N·m (97 lb-ft)

Lever Shaft Retaining Bolt

Torque

26 N·m ( lb-in.)

Cover-to-Gearbox Cap Screw

Torque

26 N·m ( lb-in.)

Top Shaft Retaining Nut

Torque

60 N·m (44 lb-ft)

Torque

78 N·m (58 lb-ft)

Hub Stud

Torque

70 N·m (50 lb-ft)

Outer-to-Inner-Hub Socket Head Cap Screw

Torque

25 N·m ( lb-ft)

Drain Plug

Torque

80 N·m (59 lb-ft)

Wheel Nut

Torque

N·m ( lb-ft)

Torque

N·m (89 lb-ft)

Tie Rod End Nut

Torque

N·m ( lb-ft)

Outer-to-Inner Hub Socket Head Cap Screw

Torque

25 N·m ( lb-ft)

Drain Plug

Torque

80 N·m (59 lb-ft)

Wheel Nut

Torque

N·m ( lb-ft)

Torque

N·m ( lb-ft)

Friction Plate

Thickness Minimum Thickness New

mm ( in.) mm ( in.)

Drive Plate

Thickness Minimum Thickness New

mm ( in.) mm ( in.)

Inner Thrust Plate

Thickness Minimum Thickness New

mm ( in.) mm ( in.)

SECTION 50—POWER TRAIN REPAIR—CONTINUED

Mechanical Front Wheel Drive (MFWD) MFWD Drop Gearbox Gearbox-to-Transmission Case Cap Screw

Outer Drive Ring Gear Plate-to-Hub Cap Screws

Swivel Housing Pin-to-Housing Cap Screw

Differential Carrier Carrier-to-Housing Cap Screw

Continued on next page.

TM (18JUN99)

LV,,A3 MAR98

, , and Tractors

PN=29

General Specifications/Repair Specifications Item

Measurement

Specification

10 10 15

SECTION 50—POWER TRAIN REPAIR—CONTINUED

Mechanical Front Wheel Drive (MFWD) Differential Carrier Ring Gear-to-Housing Cap Screw

Torque

78 N·m (58 lb-ft)

Torque

N·m ( lb-ft)

Force

— N (24—35 lb)

Side Bearing Preload

Force

— N (— lb)

Ring Gear Backlash

Clearance

— mm (— in.)

Torque

50 N·m (37 lb-ft)

Torque

71 N·m (52 lb-ft)

Steering Wheel Nut

Torque

68 N·m (50 lb-ft)

Steering Valve Cap Screw

Torque

30 N·m (22 lb-ft)

Steering Cylinder-to-Axle Cap Screws 2WD

Torque

N·m ( lb-ft)

Torque

94 N·m (69 lb-ft)

Torque

N·m ( lb-ft)

Tie Rod Cap Screw

Torque

90 N·m (66 lb-ft)

Tie Rod Lock Nut

Torque

N·m ( lb-ft)

Torque

N·m ( lb-ft)

Tie Rod Jam Nut

Torque

N·m (89 lb-ft)

Tie Rod Lock Nut

Torque

N·m ( lb-ft)

Side Bearing End Cap-to-Housing Cap Screw (M14 x 75 mm) Differential Drive-Shaft-Pinion-Bearing Preload

Creeper-to-Transmission Case Cap Screw SECTION 60—STEERING AND BRAKE REPAIR

Steering Steering Column-to-Dash Support Cap Screw

MFWD 2WD Tie Rod Assembly Ball Joint-to-Steering Rod

MFWD Tie Rod Assembly Ball Joint-to-Steering Rod

Continued on next page.

TM (18JUN99)

LV,,A4 MAR98

, , and Tractors

PN=30

General Specifications/Repair Specifications Item

10 10 16

Measurement

Specification

SECTION 60—STEERING AND BRAKE REPAIR—CONTINUED

Brakes Outlet Fittings-to-Brake Valve

Torque

11 N·m (97 lb-in.)

Brake Valve-to-Panel Cap Screw

Torque

70 N·m (52 lb-ft)

Inlet Check Valve Seat-to-Brake Valve Housing

Torque

73 N·m (54 lb-ft)

Pressure Equalizing Valve Plugto-Brake Valve Housing

Torque

37 N·m (27 lb-ft)

Spring Seat-to-Brake Valve Housing

Torque

92 N·m (68 lb-ft)

Return Compression Spring Assembliesto-Brake Actuator Plate

Torque

15 N·m ( lb-in.)

Torque

50 N·m (37 lb-ft)

Bracket-to-Engine Cap Screw

Torque

50 N·m (37 lb-ft)

Housing Bolt

Torque

50 N·m (37 lb-ft)

Housing Cap Screw

Torque

50 N·m (37 lb-ft)

Rear Outlet Fitting

Torque

28 N·m (21 lb-ft)

Front Outlet Fitting

Torque

46 N·m (34 lb-ft)

Shaft Nut

Torque

55 N·m (41 lb-ft)

Bracket-to-Pump Nut

Torque

50 N·m (37 lb-ft)

Hydraulic Filter Manifold-to-Transmission Case Cap Screw

Torque

70 N·m (52 lb-ft)

Rockshaft Draft-Sensing Support-to-Rockshaft Case Cap Screw

Torque

N·m ( lb-ft)

SECTION 70—HYDRAULIC REPAIR

Hydraulic Pump Flange-to-Engine Cap Screw

Continued on next page.

TM (18JUN99)

LV,,A5 MAR98

, , and Tractors

PN=31

General Specifications/Repair Specifications Item

Measurement

Specification

10 10 17

SECTION 70—HYDRAULIC REPAIR—CONTINUED

Rockshaft Main Relief Valve

Torque

51 N·m (38 lb-ft)

Surge Relief Valve

Torque

34 N·m (25 lb-ft)

Rate-of-Drop Valve

Torque

50 N·m (37 lb-ft)

Rockshaft Valve-to-Inlet Housing Cap Screw

Torque

N·m ( lb-in.)

Inlet Housing-to-Rockshaft Case Cap Screw

Torque

35 N·m (26 lb-ft)

Rockshaft Case-to-Differential Case Cap Screw

Torque

N·m (92 lb-ft)

Hydraulic Pump Outlet Line Fitting

Torque

60 N·m (45 lb-ft)

Rockshaft Bushing to Edge of Bore

Distance

7 mm ( in.)

Torque

12 N·m ( lb-in.)

Main Relief Valve

Torque

51 N·m (38 lb-ft)

Spool Detent

Torque

4 N·m (35 lb-in.)

Socket Head Cap Screw

Torque

7 N·m (62 lb-in.)

Torque

12 N·m ( lb-in.)

Spool Retainer Screw

Torque

4 N·m (35 lb-in.)

Socket Head Cap Screw

Torque

7 N·m (62 lb-in.)

Pivot Pin Retainer-to-Front Support Cap Screw

Torque

N·m ( lb-ft)

2WD Front Axle-to-Front Housing

Clearance

8 mm ( in.)

Front Wheel-to-Hub Cap Screw (Steel) Front Wheel-to-Hub Cap Screw (Cast)

Torque Torque

N·m ( lb-ft) N·m ( lb-ft)

Spindle-to-Axle Nut

Torque

N·m ( lb-ft)

Tie Rod End-to-Spindle Assembly Nut

Torque

N·m ( lb-ft)

Draft Link Support-to-Differential Case

Torque

N·m ( lb-ft)

Dual SCV Control Valve-to-Inlet Housing Cap Screw

Single (Third) SCV Control Valve/End Plate-to-Inlet Housing Cap Screw

SECTION 80—MISCELLANEOUS REPAIR

Continued on next page.

TM (18JUN99)

LV,,A6 MAR98

, , and Tractors

PN=32

General Specifications/Repair Specifications Item

10 10 18

Measurement

Specification

Torque Torque

N·m ( lb-ft) N·m ( lb-ft)

Seat Support-to-Rockshaft Housing and Transmission Cover

Torque

N·m (92 lb-ft)

ROLL-GARD Mounting Cap Screw

Torque

N·m ( lb-ft)

Cab Rear cab Frame Mounting Nuts-to-Final Drive Axle Housing

Torque

N·m ( lb-ft.)

Cab Floor Plate Mounting Bracketto-Clutch Housing Cap Screws

Torque

N·m (80 lb-ft.)

Cab Floor Plate Mounting Bracketto-Floor Plate Cap Screws

Torque

N·m ( lb-ft.)

SECTION 80—MISCELLANEOUS REPAIR—CONTINUED

Draw Bar Support-to-Differential Case Cap Screws (M14x25) (6 used) Cap Screws (M16x30) (4 used) SECTION 90—OPERATOR STATION REPAIR

LV,,A6AMAR98

TM (18JUN99)

, , and Tractors

PN=33

General Specifications/Service Recommendations

SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS

10 10 19 -UNOCT88

STRAIGHT FITTING 1. Inspect O-ring boss seat for dirt or defects.

TAE

2. Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. 3. Tighten fitting to torque value shown on chart. ANGLE FITTING

-UNOCT88

1. Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting. 2. Turn fitting into threaded boss until back-up washer contacts face of boss.

TAB

3. Turn fitting head-end counterclockwise to proper index (maximum of one turn).

NOTE: Do not allow hoses to twist when tightening fittings. 4. Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value. STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size 3/ 7/ 1/ 9/ 3/ 7/ / / / / /

N·m UNF UNF UNF UNF UNF UNF UN . UN . UN . UN . UN .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . .

. 8 12 16 24 46 62

lb-ft . . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . . . . .

. . . . . . . .

. 6 . 9 12 18 34 46 75 90

NOTE: Torque tolerance is ± 10%.

04T,90,K66

TM (18JUN99)

MAR96

, , and Tractors

PN=34

General Specifications/Service Recommendations

-UNOCT88

1. Inspect the fitting sealing surfaces. They must be free of dirt or defects. 2. Inspect the O-ring. It must be free of damage or defects. 3. Lubricate O-rings and install into groove using petroleum jelly to hold in place.

TAD

10 10 20

SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS

4. Push O-ring into the groove with plenty of petroleum jelly so O-ring is not displaced during assembly. 5. Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. 6. Tighten fitting or nut to torque valve shown on the chart per dash size stamped on the fitting. Do not allow hoses to twist when tightening fittings.

FLAT FACE O-RING SEAL FITTING TORQUE Nominal Tube O.D. mm (in.)

Thread Size In.

Dash Size

Swivel Nut Torque N·m (lb-ft)

Bulkhead Nut Torque N·m (lb-ft)

-4

9/

16

12

-6

11/

24

18

-8

13/

50

37

69

51

1 3/

75

1 3/

75

1 7/

1 11/

NOTE: Torque tolerance is +15 %.

OR,SEAL,FIT

TM (18JUN99)

MAR89

, , and Tractors

PN=35

General Specifications/Metric Cap Screw Torque Values—Grade 7

METRIC CAP SCREW TORQUE VALUES—GRADE 7

10 10 21

NOTE: When bolting aluminum parts, tighten to 80% of torque specified in table. Size

N·m

(lb-ft)

M6 M8 M10 M12 M14 M16

- - - - - -

() () () () () ()

MX,GU,1

TM (18JUN99)

MAR92

, , and Tractors

PN=36

General Specifications/Metric Series Torque Chart

METRIC BOLT AND CAP SCREW TORQUE VALUES

TS

MAR91

10 10 22

Class Size

Lubricateda

Class or Drya

Lubricateda

Class

Drya

Lubricateda

Class Drya

Lubricateda

Drya

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

M6 M8 M10

12 23

17

6 15 29

11 21

9 22 43

16 32

11 28 55

20 40

13 32 63

24 47

17 40 80

12 30 60

15 37 75

28 55

19 47 95

35 70

M12 M14 M16

40 63

29 47 73

50 80

37 60 92

75

55 88

95

70

80

95

M18 M20 M22

M24 M27 M30

M33 M36

DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class.

Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening. Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value.

Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to the strength of the original. a “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without any lubrication.

TM (18JUN99)

DX,TORQ2

JUL94

, , and Tractors

PN=37

General Specifications/Inch Series Torque Chart

UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES

TS

MAR91

10 10 23

Grade 2b

Grade 1 Size

Lubricateda

Drya

Lubricateda

Grade 5, , or Drya

Lubricateda

Grade 8 or

Drya

Lubricateda

Drya

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

N·m

lb-ft

1/4 5/16 3/8

14

10

10 17

7 13

6 12 22

9 16

15 27

11 20

20 35

7 15 26

12 25 44

9 18 33

28 50

10 21 36

17 35 63

26 46

7/16 1/2 9/16

22 33 48

16 25 36

28 42 60

20 31 45

35 53 75

26 39 56

44 67 95

32 50 70

55 85

41 63 90

70

52 80

80

58 90

75

5/8 3/4 7/8

67

50 87

85

62

78

1 /8 /4

/8 /2

DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.

Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.

Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.

Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.

a “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without any lubrication.

Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value.

b Grade 2 applies for hex cap screws (not hex bolts) up to mm (6-in.) long. Grade 1 applies for hex cap screws over mm (6-in.) long, and for all other types of bolts and screws of any length.

TM (18JUN99)

DX,TORQ1

JUL94

, , and Tractors

PN=38

General Specifications/Abbreviations

ABBREVIATIONS

10 10 24

NOTE: Abbreviations are used in place of some words • • • • • • • • • •

CTM—Component Technical Manual ID—Inside Diameter OD—Outside Diameter SCV—Selective Control Valve MFWD—Mechanical Front-Wheel Drive PTO—Power Take-Off SMV—Slow Moving Vehicle CS—CollarShift POW REV—PowrReverser™ SS—SyncShuttle™

LV,,A7 MAR98

TM (18JUN99)

, , and Tractors

PN=39

Group 20

Fuel and Lubricants DIESEL FUEL SPECIFICATIONS

10 20 1

Use either Grade No. 1-D or Grade No. 2-D fuel as defined by ASTM Designation D for diesel fuels. Find expected air temperature at time of start on thermometer scale in chart. Correct diesel fuel grade is shown to the right of scale.

NOTE: At altitudes above m ( ft) use Grade 1-D for all temperatures.

MAR89

Fuel sulphur content should be less than percent, preferably less than percent. Diesel fuel having sulphur content higher than percent may cause increased wear on metal engine parts because of acids produced by sulphur during combustion.

E

IMPORTANT: If fuel sulphur content exceeds percent, the engine oil drain interval must be reduced by 50 percent to hours. Cetane number should be no less than 40 to assure satisfactory starting and overall performance. Cloud point should be at least Ë&#x;C (10Ë&#x;F) below lowest expected air temperature at time of starting. Wax can separate from fuel when temperature decreases to cloud point and may plug filter.

LV,HA,A1

MAR98

STORING FUEL If there is a very slow turnover of fuel in the fuel tank or supply tank, it may be necessary to add a fuel conditioner to prevent water condensation. Contact your John Deere dealer for proper service or maintenance recommendations.

DX,FUEL

TM (18JUN99)

MAR93

, , and Tractors

PN=40

Fuel and Lubricants/Fill Fuel Tank

DO NOT USE GALVANIZED CONTAINERS IMPORTANT: Diesel fuel stored in galvanized containers reacts with zinc coating on the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps.

Store fuel in: —plastic containers. —aluminum containers. —specially coated steel containers made for diesel fuel. DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.

DO NOT USE a galvanized container to store diesel fuel.

M21,FLQ,B1

MAR98

FILL FUEL TANK CAUTION: Handle fuel carefully. Do not refuel the machine while smoking or when near open flame or sparks. -UNAUG88

N

Always stop engine before refueling machine.

TS

Fill fuel tank at end of each day’s operation. Fill fuel tank only to bottom of filler neck. , and Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . 68 L ( U.S. gal) and All Tractors with Cab Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . 83 L ( U.S. gal)

-UNNOV91

IMPORTANT: The fuel tank uses a sealed filler cap. If a new filler cap is required, always replace it with a sealed cap.

LV

10 20 2

LV,,A2 MAR98

TM (18JUN99)

, , and Tractors

PN=41

Fuel and Lubricants/Fill Fuel Tank

DIESEL ENGINE OIL

10 20 3

Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oil is preferred. • John Deere PLUS® The following oil is also recommended:

Other oils may be used if they meet one or more of the following: API Service Classification CG-4 API Service Classification CF-4 ACEA Specification E3 ACEA Specification E2

TS

• • • •

-UNOCT97

• John Deere TORQ-GARD SUPREME®

Multi-viscosity diesel engine oils are preferred. If diesel fuel with sulfur content greater than % is used, reduce the service interval by 50%. Extended service intervals may apply when John Deere preferred engine oils are used. Consult your John Deere dealer for more information.

DX,ENOIL

TM (18JUN99)

OCT97

, , and Tractors

PN=42

Fuel and Lubricants/Liquid Coolant Conditioner

ENGINE COOLANT John Deere Low Silicate Antifreeze is recommended. Also recommended is low silicate antifreeze formulated to GMM or equivalent.

Check container label or consult with antifreeze supplier before using. Mix percent low silicate antifreeze with percent distilled or deionized water.

Other antifreezes that may be used: • Ethylene-glycol type. • Those containing not more than percent anhydrous metasilicate. • Those meeting General Motors Performance Specification GMM IMPORTANT: Some types of ethylene-glycol antifreeze are intended for automotive use. These products are often labeled for use in aluminum engines and usually contain more than percent of anhydrous metasilicate.

Low silicate antifreeze provides: • Adequate heat transfer. • Corrosion-resistant environment within the cooling system. • Compatibility with cooling system hose and seal material. • Protection during cold and hot weather operations. Certain geographical areas may require special antifreeze or coolant practices. If you have any questions, consult your authorized servicing dealer to obtain the latest information and recommendations.

DX,COOL

JUN90

DX,COOL1

JUN90

LIQUID COOLANT CONDITIONER

-UNDEC88

John Deere Liquid Coolant Conditioner is recommended for wet-sleeve diesel engines not having a coolant filter option. Other conditioners may be used if it contains non-chromate inhibitors. IMPORTANT: If engine is equipped with a John Deere Coolant Filter Conditioner, the correct inhibitors are contained in the filter. If both are used, a gel-type deposit is created which could inhibit heat transfer and block coolant flow. John Deere Liquid Coolant Conditioner does not protect against freezing.

RG

10 20 4

Various sizes of coolant conditioners are available from your John Deere dealer.

TM (18JUN99)

, , and Tractors

PN=43

Fuel and Lubricants/Liquid Coolant Conditioner

TRANSMISSION AND HYDRAULIC OIL

10 20 5

Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: • John Deere HY-GARD® • John Deere Low Viscosity HY-GARD® Other oils may be used if they meet one of the following: -UNOCT97

• John Deere Standard JDM J20C • John Deere Standard JDM J20D

TS

Use the following oil when a biodegradable fluid is required: • John Deere BIO-HY-GARD™1

1BIO-HY-GARD meets or exceeds the minimum biodegradability of 80% within 21 days according to CEC-LT test method. BIO-HY-GARD should not be mixed with mineral oils because this reduces the biodegradability and makes proper oil recycling impossible.

TM (18JUN99)

DX,ANTI

OCT97

, , and Tractors

PN=44

Fuel and Lubricants/Grease

MFWD GEAR OIL Use oil viscosity based on the expected air temperature range during the period between oil changes. John Deere GL-5 Gear Lubricant is recommended. Other oils may be used if they meet one or more of the following: • • • •

API Service Classification GL-5 Military Specification MIL-LD Military Specification MIL-LC Military Specification MIL-LB

NOV90

Oils meeting Military Specification MIL-LA may be used as arctic oils.

TS

10 20 6

LV,HA,A3

MAR98

LV,HA,A4

MAR98

GREASE (SPECIFIC APPLICATION) • Lithium Grease with Molybdenum Disulphide is recommended for use on internal components of transmission. • TY or TY John Deere Moly High Temperature EP Grease is recommended for use on the traction clutch and PTO clutch splines.

TM (18JUN99)

, , and Tractors

PN=45

Fuel and Lubricants/Grease

GREASE

10 20 7

Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: • John Deere HIGH TEMPERATURE EP GREASE • John Deere MOLY HIGH TEMPERATURE EP GREASE • John Deere GREASE-GARD™ Other greases may be used if they meet one of the following:

TS

-UNMAR96

• NLGI Performance Classification GC-LB

DX,GREA1

MAR96

DX,ALTER

MAR96

ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual. Some John Deere brand coolants and lubricants may not be available in your location. Consult your John Deere dealer to obtain information and recommendations. Synthetic lubricants may be used if they meet the performance requirements as shown in this manual. The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils. Re-refined base stock products may be used if the finished lubricant meets the performance requirements.

TM (18JUN99)

, , and Tractors

PN=46

Fuel and Lubricants/Grease

LUBRICANT STORAGE

10 20 8

Your equipment can operate at top efficiency only when clean lubricants are used.

Make certain that all containers are properly marked to identify their contents.

Use clean containers to handle all lubricants.

Properly dispose of all old containers and any residual lubricant they may contain.

Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation. DX,LUBST

TM (18JUN99)

MAR96

, , and Tractors

PN=47

Group 25

Serial Number Locations SERIAL NUMBERS

10 25 1

When working on machines or components that are covered by warranty, it is IMPORTANT that you include the machine’s Product Identification Number and the component serial number on the warranty claim form. The location of component serial number plates are shown below.

MX,FT,A4

MAR98

LV,HA,A1

OCT91

PRODUCT IDENTIFICATION NUMBER LOCATION

LV

-UNNOV91

The machine’s product identification number plate (A) is located on the right-hand side of the front support.

ENGINE SERIAL NUMBER LOCATION

LV

-UNNOV91

The engine serial number plate (A) is located on the right-hand side of the engine block, between the starter and the hydraulic pump.

LV,,A2 MAR98

FUEL INJECTION PUMP SERIAL NUMBER LOCATION

LV

-UNJUL97

The fuel injection pump serial number plate (A) is located on the side of the pump.

LV,,A3 MAR98

TM (18JUN99)

, , and Tractors

PN=48

Serial Number Locations/Serial Number Location

ALTERNATOR SERIAL NUMBER LOCATION

LV

-UNNOV91

The alternator serial number plate (A) is located on the side of the housing.

LV,HA,A4

OCT91

LV,HA,A5

MAR92

LV,HA,A6

MAR98

LV,HA,A8

JUN94

POWER STEERING VALVE SERIAL NUMBER LOCATION

LV

-UNNOV91

The power steering valve serial number plate (A) is located on the bottom of the valve.

STARTER SERIAL NUMBER LOCATION

LV

-UNFEB92

The starter serial number plate (A) is located on the side of the starter housing.

TRANSMISSION SERIAL NUMBER LOCATION

-UNJUN94

The transmission (drive train) serial number (A) is located at the rear of the machine on the bottom left-hand corner of the differential housing.

LV

10 25 2

TM (18JUN99)

, , and Tractors

PN=49

Serial Number Locations/Serial Number Location

FRONT AXLE (2WD) SERIAL NUMBER LOCATION

10 25 3

LV

-UNAUG94

The 2WD front axle serial number plate (A) is located on the rear right-hand side of the axle.

LV,HA,A9

MAR98

MECHANICAL FRONT WHEEL DRIVE (MFWD) SERIAL NUMBER LOCATION

LV

-UNNOV91

The MFWD serial number plate (A) is located on the rear side of the right-hand axle housing.

LV,HA,A10 MAR98

AIR CONDITIONING COMPRESSOR SERIAL NUMBER LOCATION

LV

-UNNOV95

The air conditioning compressor serial number plate (A) is located on the rear of the housing.

LV,HA,A11 MAR98

TM (18JUN99)

, , and Tractors

PN=50

Serial Number Locations/Serial Number Location

10 25 4

TM (18JUN99)

, , and Tractors

PN=51

Group 30

Features and Accessories FEATURES AND ACCESSORIES

10 30 1

The information covered in this group pertains to the features of the machines covered in this Technical Manual. It can be used in addition to the normal advertising literature or may help in determining which specific feature requires service. A list of all the available accessories and kits is also included.

LV,HA,A1

TM (18JUN99)

OCT91

, , and Tractors

PN=52

Features and Accessories/Standard Features— and

STANDARD FEATURES— AND •John Deere Series Engine — CDDLV50 40 kw (53 hp) — CDTLV50 47 kw (63 hp)

LV

-UNJUL97

3-cylinder diesel engine. Wet sleeved. Direct injection. Intake air heater starting aid. Key switch controlled fuel shut-off. is naturally aspirated. is turbocharged. •CollarShift, Transmission —Nine speeds forward, three reverse —Inboard planetary final drives —Differential lock

Slide LV

•Dual Clutch —Provides continuous live PTO —Stops tractor without disengaging PTO

-UNJUL97

•PTO —Rear, rpm —/E PTO available on SyncShuttle™ transmission only —Fully independent clutch •Hydrostatic Power Steering —Power is supplied by a tandem gear hydraulic pump mounted to the engine

LV

10 30 2

Slide LV

•Hydraulic Brakes —Wet disc —Individually hydraulic controlled —Self-adjusting —Self-equalizing •Open-Center Hydraulic System —Tandem gear hydraulic pumps —Pumps are driven directly off engine timing gears The rear pump supplies oil to the power steering, provides brake valve make-up oil and lubricates top shaft of the transmission. The front pump supplies oil to the rockshaft and the selective control valves, if equipped.

LV,,A2 MAR98

TM (18JUN99)

, , and Tractors

PN=53

Features and Accessories/Standard Features— and

STANDARD FEATURES— AND

10 30 3

•John Deere Series Engine — CDDLV50 56 kw (75 hp) — CDTLV50 63 kw (85 hp)

LV

-UNJUL97

4-cylinder diesel engine. Wet sleeved. Direct injection. Intake air heater starting aid. Key switch controlled fuel shut-off. is naturally aspirated and the is turbocharged. •CollarShift, Transmission —Nine speeds forward, three reverse —Inboard planetary final drives —Differential lock

Slide LV

•Dual Clutch —Provides continuous live PTO —Stops tractor without disengaging PTO

-UNJUL97

•PTO —Rear, rpm —/E PTO available on SyncShuttle™ transmission only —Fully independent clutch

LV

•Hydrostatic Power Steering —Power is supplied by a tandem gear hydraulic pump mounted to the engine Slide LV

•Tilt Steering Wheel

-UNJUN97

•Hydraulic Brakes —Wet disc —Individually hydraulic controlled —Self-adjusting —Self-equalizing

The rear pump supplies oil to the power steering, provides brake valve make-up oil and lubricates top shaft of the transmission.

LV

•Open-Center Hydraulic System —Tandem gear hydraulic pumps —Pumps are driven directly off engine timing gears

Slide LV

The front pump supplies oil to the rockshaft and the selective control valves, if equipped.

LV,,B2 MAR98

TM (18JUN99)

, , and Tractors

PN=54

Features and Accessories/Standard Features— through

•Standard Adjustable Front Axle

-UNJUN97

•Hitch —Category II, convertible to category I —Position and draft control levers —Center link draft sensing with lever controlled sensitivity

LV

•PTO Warning System —Warning horn sounds for 8—10 seconds when operator leaves seat with PTO engaged. Engine and PTO continue to run. Slide LV

-UNJUN97

•Two-Post Foldable ROPS with Seat Belt —Protects operator in the event of a tip-over

LV

10 30 4

STANDARD FEATURES— THROUGH

Slide LV

LV,,A3 MAR98

TM (18JUN99)

, , and Tractors

PN=55

Features and Accessories/Factory Installed Optional Equipment (—)

FACTORY INSTALLED OPTIONAL EQUIPMENT (—)

10 30 5 -UNJUN97

•Mechanical Front Wheel Drive (MFWD) Axle —Center line design —Limited slip differential —High pivot point for better ground clearance and axle oscillation

LV

•SyncShuttle™ Transmission —Nine speeds forward, three reverse —Synchronized forward to reverse shift Slide LV

•PowrReverser™ Transmission —12 speeds forward, 12 reverse —Hydraulic forward to reverse shift •Telescopic Draft Links

-UNJUL97

•Dual Selective Control Valve (SCV) —One lever “joystick” control —Float and regenerative spool valves

LV

•Weather Enclosure (Cab) —Left-Hand Exterior Mirror —Sun Visor —Cup Holder •Rear Work Light

LV

-UNAUG97

Slide LV

Slide LV

LV,,A4 MAR98

TM (18JUN99)

, , and Tractors

PN=56

Features and Accessories/Field Installed Optional Kits and Accessories— through

•Dual Selective Control Valve (SCV) —One lever “joystick” control —Float and regenerative spool valves •Single (Third) Selective Control Valve —Single lever operation -UNJUN97

•Creeper Gear Kit •Front Drive Shaft Coupler

LV

•Horizontal Rear Exhaust Extension •Seat Arm Rests Slide LV

•Single Horn •7-Pin Electrical Outlet Socket •Soft Weather Enclosure •Front Weight Bracket and Weights •FOPS Canopy

-UNJUL97

•Deluxe Canopy •Narrow Front Axle Kit (2WD only) •Interchangeable, Catagory 2-to-Catagory 1 Hitch Balls •Work Lights For Tractors Without Fender Mounted Lights

LV

10 30 6

FIELD INSTALLED OPTIONAL KITS AND ACCESSORIES— THROUGH

Slide LV

•Larger Tool Box •Available for factory installed Cab —Right-Hand Exterior Mirror —Rear Wiper and Windshield Washer —Sun Visor —AM and FM Radio with Speakers and Antenna

LV,,A5 MAR98

TM (18JUN99)

, , and Tractors

PN=57

Section 20

ENGINE REPAIR Contents Page

20 Group 05—Engine Engine Repair—Use CTM Tractors Without Cab Remove . . . . . . . . . . . . Install . . . . . . . . . . . . . . Tractors With Cab Remove . . . . . . . . . . . . Install . . . . . . . . . . . . . .

or CTM .

. . . . . . . . . . . . . . . . . .

Group 10—Cooling System Engine Water Pump Repair—Use CTM or CTM . . . . . . . Radiator 3 or 4 Cylinder Engines Remove and Inspect . . . . . . . Install . . . . . . . . . . . . . . . . . Thermostat Replace . . . . . . . . . . . . . . . . Belt Tensioner— And Inspect and Replace . . . . . . .

TM (18JUN99)

, , and Tractors

PN=

Contents

20

TM (18JUN99)

, , and Tractors

PN=

Group 05

Engine JOHN DEERE ENGINE REPAIR—USE CTM OR CTM

-UNJAN89

For complete repair information the component technical manual (CTM) is also required. Use the component technical manual in conjunction with this machine manual.

TS

• 3 cylinder L engines—Use CTM • 4 cylinder L engines—Use CTM

LV,,A1 MAR98

REMOVE ENGINE—TRACTORS WITHOUT CAB 1. Remove hood from tractor. 2. Remove radiator. (See procedure in Group ) 3. Remove battery. (See procedure in Section 40, Group ) 4. Remove fuel filter/primer pump. (See procedure in Section 30, Group )

-UNDEC97

5. Remove MFWD drive shaft, if equipped. (See procedure in Section 50, Group )

NOTE: Close all openings using caps and plugs.

LV

Support suction line (C). Transmission/hydraulic oil will spill out of hose if line drops below transmission/reservoir oil level. 6. Disconnect hydraulic lines (A, B and C) from pump. 7. Loosen hydraulic lines retaining clamp under right-side floor and step plate and move lines away from engine.

A—Hydraulic Pump-to-Inlet Housing Line B—Hydraulic Pump-to-Steering Valve Line C—Suction Line

LV,,A2 MAR98

TM (18JUN99)

, , and Tractors

PN=58

20 05 1

Engine/Tractors Without Cab 8. Tractors equipped with 4-cylinder engines, remove four Cap screws (A). 9. Remove oil filter and bracket (B). Remove oil tubes (C and D) from engine oil cooler manifold.

-UNDEC97

A—Cap Screws (4 used) B—Oil Filter and Bracket C—Oil Tube D—Oil Tube

LV

20 05 2

LV,,B2 MAR98

TM (18JUN99)

, , and Tractors

PN=59

Engine/Tractors Without Cab NOTE: Cut all tie strap as necessary. Disconnect two main harness wiring connectors (A and B). Disconnect fuel return hose (C).

20 05 3

Disconnect red wire lead #C from right-side post (D) of fuse link junction block.

LV

-UNDEC97

LV

-UNDEC97

LV

-UNDEC97

A—Wiring Connector B—Wiring Connector C—Fuel Return Line D—Right-Side Post (at Fuse Link Junction Block)

LV,,A3 MAR98

TM (18JUN99)

, , and Tractors

PN=60

Engine/Tractors Without Cab Disconnect steering hydraulic line (A and B). Remove clamp (C and D). Disconnect hydraulic oil cooler lines (E and F). Remove throttle control rod (G).

LV

-UNDEC97

A—Hydraulic Steering Line B—Hydraulic Steering Line C—Clamp D—Clamp E—Hydraulic Oil Cooler Line F—Hydraulic Oil Cooler Line G—Throttle Control Rod

LV,,A4 MAR98

NOTE: Tractor without front weight bracket set shown. If tractor is equipped with front weight kit remove weights and front weight bracket from tractor before removing any frame to engine mounting hardware. Install lifting brackets such as JDG19 or JT Lifting Brackets. Install a support stand under clutch housing. Attach a hoist to engine. Install a floor jack under front axle.

-UNFEB92

Install a wood block between front axle and frame on both sides.

LV

20 05 4

LV,,A5 MAR98

TM (18JUN99)

, , and Tractors

PN=61

Engine/Tractors Without Cab Pull battery cable (B) through grommet. Disconnect ground cable (D). Disconnect wiring connectors (A) at headlights. Pull wiring harness (C) through grommet.

20 05 5

LV

-UNDEC97

A—Headlight Wiring Connectors B—Positive (+) Battery Cable C—Wiring Harness D—Ground Cable

LV,,A6 MAR98

Remove cap screws (A and B) and nut (C) from each side of frame.

LV

-UNDEC97

Roll front end away from tractor.

LV,,A7 MAR98

TM (18JUN99)

, , and Tractors

PN=62

Engine/Tractors Without Cab Remove cap screws (A), nuts and washers (B). Remove engine. Remove clutch. (See procedure in Section 50, Group )

-UNDEC97

Make repairs as necessary. (See CTM or CTM)

LV

20 05 6

LV,,A8 MAR98

TM (18JUN99)

, , and Tractors

PN=63

Engine/Tractors Without Cab

INSTALL ENGINE—TRACTORS WITHOUT CAB 1. Install clutch. (See procedure in Section 50, Group )

NOTE: Turning PTO shaft at rear of tractor during engine installation will aid in alignment of PTO clutch and shaft.

20 05 7

2. Put transmission shift levers in neutral to ease clutch shaft alignment with engine. 3. Apply multipurpose grease to end of PTO clutch shaft. 4. Install engine to clutch housing.

-UNDEC97

5. Install cap screws (A) and nuts and washers (B). Tighten to specifications below. TORQUE SPECIFICATIONS

LV

3-Cylinder Engines Cap Screws (A) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) Nuts (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) 4-Cylinder Engines Cap Screws (A) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) Nuts (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft)

LV,,A9 MAR98

NOTE: Hollow dowels are installed in bores of cap screws (B). 6. Align studs in engine with front end. Install front end to tractor. Tighten cap screws (A and B) and nuts (C) to specifications. TORQUE SPECIFICATIONS

LV

-UNDEC97

Cap Screws (A) and Nuts (C) . . . . . . . . . . . . . N·m ( lb-ft) Cap Screws (B) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft)

LV,,AMAR98

TM (18JUN99)

, , and Tractors

PN=64

Engine/Tractors Without Cab 7. Pull wiring harness (C) and cable (B) through grommets. 8. Connect wiring connectors (A). 9. Connect ground cable (D). Remove wood blocks, floor jack, support stands and lifting brackets. Install muffler, and exhaust pipe.

-UNDEC97

A—Headlight Wiring Connector B—Positive (+) Battery Cable C—Wiring Harness D—Ground Cable

LV

20 05 8

LV,,AMAR98

TM (18JUN99)

, , and Tractors

PN=65

Engine/Tractors Without Cab Connect wiring connectors (A and B). Connect fuel return hose (C). Connect red wire lead #C on right-side post (D) of fuse link junction block.

LV

-UNDEC97

LV

-UNDEC97

LV

-UNDEC97

20 05 9

LV,,AMAR98

TM (18JUN99)

, , and Tractors

PN=66

Engine/Tractors Without Cab Connect hydraulic lines (A and B). Connect oil cooler lines (E and F). Install clamps (C and D). Install throttle control rod (G).

LV

-UNDEC97

A—Hydraulic Steering Line B—Hydraulic Steering Line C—Clamp D—Clamp E—Oil Cooler Line F—Oil Cooler Line G—Throttle Control Rod

LV,,AMAR98

NOTE: Install high mount oil filter, if equipped. Install oil tubes (C and D) into engine oil cooler manifold. Install oil filter and bracket (B). Install four Cap screws (A).

-UNDEC97

A—Cap Screw (4 used) B—Oil Filter and Bracket C—Oil Tube D—Oil Tube

LV

20 05 10

LV,,BMAR98

TM (18JUN99)

, , and Tractors

PN=67

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