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JOHN DEERE TRACTOR Service Repair Manual
, and Tractors
For complete service information also see: Component Technical Manuals L Engine . . . . . . . . . . . . . . . . CTM L Engine . . . . . . . . . . . . . . . . CTM Alternators and Starting Motors . . . . . . . CTM77
John Deere Augusta TM (18JUN99) LITHO IN U.S.A.
ENGLISH
Introduction FOREWORD This manual is written for an experienced technician. Essential tools required in performing certain service work are identified in this manual and are recommended for use.
This manual is part of a total product support program.
Live with safety: Read the safety messages in the introduction of this manual and the cautions presented throughout the text of the manual.
TECHNICAL MANUALS—MACHINE SERVICE
N
This is the safety-alert symbol. When you see this symbol on the machine or in this manual, be alert to the potential for personal injury.
Technical manuals are divided in two parts: repair and diagnostics. Repair sections tell how to repair the components. Diagnostic sections help you identify the majority of routine failures quickly. Information is organized in groups for the various components requiring service instruction. At the beginning of each group are summary listings of all applicable essential tools, other materials needed to do the job and service parts kits. Section 10, Group 10—General Specifications, consists of all applicable specifications, near tolerances and specific torque values for various components on each individual machine.
FOS MANUALS—REFERENCE
COMPONENT TECHNICAL MANUALS—COMPONENT SERVICE Fundamentals of Service (FOS) Manuals cover basic theory of operation, fundamentals of troubleshooting, general maintenance, and basic types of failures and their causes. FOS Manuals are for training new personnel and for reference by experienced technicians. Technical Manuals are concise guides for specific machines. Technical manuals are on-the-job guides containing only the vital information needed for diagnosis, analysis, testing, and repair. Component Technical Manuals are concise service guides for specific components. Component technical manuals are written as stand-alone manuals covering multiple machine applications.
Binders, binder labels, and tab sets can be ordered by John Deere dealers direct from the John Deere Distribution Service Center.
LV,TMIFC,A MAR98
TM (18JUN99)
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PN=3
Contents Group Group Group Group Group
SECTION 10—GENERAL INFORMATION Group 05—Safety Group 10—General Specifications Group 20—Fuel and Lubricants Group 25—Serial Number Locations Group 30—Features and Accessories
10—Rockshaft 15—Dual Selective Control Valve 16—Single (Third) Selective Control Valve 20—Hydraulic Mid Mount Coupler 25—Hydraulic Power Beyond
10
SECTION 80—MISCELLANEOUS REPAIR Group 05—Front Axle—2WD Group 10—Wheels Group 15—3-Point Hitch
SECTION 20—ENGINE REPAIR Group 05—Engine Group 10—Cooling System
20
SECTION 90—OPERATOR STATION REPAIR Group 05—Seat and Support Group 06—Control Console and Panel—Tractors Without Cab Group 10—ROLL-GARD® Group 15—Cab Components Group 20—Air Conditioning System Group 25—Heating System
SECTION 30—FUEL AND AIR REPAIR Group 05—Fuel System Group 10—Air Intake System Group 15—Speed Control Linkage SECTION 40—ELECTRICAL REPAIR Group 05—Battery, Starter and Alternator Group 10—Electrical System Components Group 15—Wiring Harness
30
40
SECTION —TEST AND ADJUSTMENT SPECIFICATIONS/OPERATIONAL CHECKOUT PROCEDURES Group 05—Test and Adjustment Specifications Group 10—Operational Checkout Procedures
SECTION 50—POWER TRAIN REPAIR Group 05—Clutch Housing Group 10—Clutch Assembly—CollarShift/SyncShuttle™ Transmissions Group 11—Clutch Assembly—PowrReverser™ Transmission Group 12—PowrReverser™ Group 15—CollarShift/SyncShuttle™ Transmission Group 16—PowrReverser™ Transmission Group 20—Rear PTO Drive Shaft Group 25—Differential Group 30—Final Drives Group 35—Mechanical Front Wheel Drive Group 40—Creeper Assembly
50
SECTION —ENGINE OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments
60
SECTION —FUEL/AIR OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments
70
SECTION —ELECTRICAL SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments
SECTION 60—STEERING AND BRAKE REPAIR Group 05—Steering Repair Group 10—Brake Repair SECTION 70—HYDRAULIC REPAIR Group 05—Hydraulic Pump and Filter Group 06—Hydraulic Oil Cooler
80
Continued on next page
90
All information, illustrations and specifications in this manual are based on the latest information available at the time of publication. The right is reserved to make changes at any time without notice. TMJUN99
COPYRIGHT© DEERE & COMPANY Moline, Illinois All rights reserved A John Deere ILLUSTRUCTION® Manual
TM (18JUN99)
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Contents Group 20—Wiring Schematics
10
20
30
40
SECTION —POWER TRAIN OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location—Collar Shift/SyncShuttle™ Transmission Group 06—Component Location—PowrReverser™ Transmission Group 10—Theory of Operation—Collar Shift/SyncShuttle™ Transmission Group 11—Theory of Operation—PowrReverser™ Transmission Group 15—Diagnosis, Tests and Adjustments—CS/SS Transmission Group 16—Diagnosis, Tests and Adjustments—PowrReverser™ SECTION —STEERING AND BRAKE OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments
50
60
70
80
SECTION —HYDRAULIC SYSTEM OPERATION, TESTS AND ADJUSTMENTS Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis Group 16—Hydraulic Tests—Without SCV Group 17—Hydraulic Tests—With SCV Group 18—Hydraulic Tests—All Group 19—Adjustments Group 20—Hydraulic Schematics SECTION —OPERATOR STATION Group 05—Component Location Group 10—Theory of Operation Group 15—Diagnosis, Tests and Adjustments SECTION —DEALER FABRICATED TOOLS Group 00—Dealer Fabricated Tools
90
Index
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Contents
INDX
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Contents
INDX
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Section 10
GENERAL INFORMATION Contents Page
Page
Group 05—Safety . . . . . . . . . . . . . . . .
Group 10—General Specifications Machine Specifications and . Machine Specifications and . Repair Specifications . . . . . . . . . . . . . Service Recommendations For O-Ring Boss Fittings . . . . . . . . . For Flat Face O-Ring Seal Fittings . . . Metric Cap Screw Torque Values—Grade 7 Metric Series Torque Chart . . . . . . . . . Inch Series Torque Chart . . . . . . . . . . Abbreviations . . . . . . . . . . . . . . . . . .
. . . .
Group 20—Fuel and Lubricants Diesel Fuel Specifications . . . . . . Fuel Storage . . . . . . . . . . . . . . . Do Not Use Galvanized Containers Fill Fuel Tank . . . . . . . . . . . . . . Engine Coolant . . . . . . . . . . . . . Liquid Coolant Conditioner . . . . . . MFWD Gear Oil . . . . . . . . . . . . . Grease . . . . . . . . . . . . . . . . . . .
. . . . . . . .
. . . . . . . .
. . . . . . . .
. . . . . . . .
. . . . . . . .
. . .
.
. . . . . . . . .
Group 30—Features and Accessories Features and Accessories . . . . . . . . . Standard Features— and . . Standard Features— and . . Standard Features— through
. . . .
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. .
Group 25—Serial Number Locations Product Identification Number Location . Serial Number Location Engine . . . . . . . . . . . . . . . . . . . . . Fuel Injection Pump . . . . . . . . . . . . . Alternator . . . . . . . . . . . . . . . . . . . . Power Steering Valve . . . . . . . . . . . Starter . . . . . . . . . . . . . . . . . . . . . . Transmission . . . . . . . . . . . . . . . . . Front Axle (2WD) . . . . . . . . . . . . . . Mechanical Front Wheel Drive (MFWD) Air Conditioning Compressor . . . . . . .
. . . .
Factory Installed Optional Equipment (—) . . . . . . . . . . . . . . . . . . Field Installed Optional Kits and Accessories— through . . . . .
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10
Contents
10
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Group 05
Safety RECOGNIZE SAFETY INFORMATION
10 05 1 -UNDEC88
This is the safety-alert symbol. When you see this symbol on your machine or in this manual, be alert to the potential for personal injury.
T
Follow recommended precautions and safe operating practices.
DX,ALERT
MAR93
DX,SIGNAL
MAR93
DX,READ
MAR93
UNDERSTAND SIGNAL WORDS
SEP88
A signal wordâ€
DANGER, WARNING, or CAUTIONâ€
is used with the safety-alert symbol. DANGER identifies the most serious hazards.
TS
DANGER or WARNING safety signs are located near specific hazards. General precautions are listed on CAUTION safety signs. CAUTION also calls attention to safety messages in this manual.
FOLLOW SAFETY INSTRUCTIONS
-UNAUG88
Carefully read all safety messages in this manual and on your machine safety signs. Keep safety signs in good condition. Replace missing or damaged safety signs. Be sure new equipment components and repair parts include the current safety signs. Replacement safety signs are available from your John Deere dealer.
TS
Learn how to operate the machine and how to use controls properly. Do not let anyone operate without instruction. Keep your machine in proper working condition. Unauthorized modifications to the machine may impair the function and/or safety and affect machine life. If you do not understand any part of this manual and need assistance, contact your John Deere dealer.
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Safety
HANDLE FLUIDS SAFELY—AVOID FIRES
-UNAUG88
When you work around fuel, do not smoke or work near heaters or other fire hazards. Store flammable fluids away from fire hazards. Do not incinerate or puncture pressurized containers. Make sure machine is clean of trash, grease, and debris.
TS
Do not store oily rags; they can ignite and burn spontaneously.
DX,FLAME
JUN90
DX,SPARKS
MAR93
DX,FIRE2
MAR93
PREVENT BATTERY EXPLOSIONS
-UNAUG88
Keep sparks, lighted matches, and open flame away from the top of battery. Battery gas can explode. Never check battery charge by placing a metal object across the posts. Use a volt-meter or hydrometer.
TS
Do not charge a frozen battery; it may explode. Warm battery to 16˚C (60˚F).
PREPARE FOR EMERGENCIES Be prepared if a fire starts.
-UNAUG88
Keep a first aid kit and fire extinguisher handy. Keep emergency numbers for doctors, ambulance service, hospital, and fire department near your telephone.
TS
10 05 2
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Safety
PREVENT ACID BURNS
10 05 3
Sulfuric acid in battery electrolyte is poisonous. It is strong enough to burn skin, eat holes in clothing, and cause blindness if splashed into eyes. Avoid the hazard by: 1. Filling batteries in a well-ventilated area. 2. Wearing eye protection and rubber gloves. 3. Avoiding breathing fumes when electrolyte is added. 4. Avoiding spilling or dripping electrolyte. 5. Use proper jump start procedure. If you spill acid on yourself: 1. Flush your skin with water. 2. Apply baking soda or lime to help neutralize the acid. 3. Flush your eyes with water for 15â€
30 minutes. Get medical attention immediately.
TS
-UNAUG88
If acid is swallowed: 1. Do not induce vomiting. 2. Drink large amounts of water or milk, but do not exceed 2 L (2 quarts). 3. Get medical attention immediately.
DX,POISON
APR93
DX,RCAP
JUN90
SERVICE COOLING SYSTEM SAFELY
-UNAUG88
Explosive release of fluids from pressurized cooling system can cause serious burns.
TS
Shut off engine. Only remove filler cap when cool enough to touch with bare hands. Slowly loosen cap to first stop to relieve pressure before removing completely.
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Safety
HANDLE CHEMICAL PRODUCTS SAFELY
-UNNOV90
Direct exposure to hazardous chemicals can cause serious injury. Potentially hazardous chemicals used with John Deere equipment include such items as lubricants, coolants, paints, and adhesives.
TS
A Material Safety Data Sheet (MSDS) provides specific details on chemical products: physical and health hazards, safety procedures, and emergency response techniques. Check the MSDS before you start any job using a hazardous chemical. That way you will know exactly what the risks are and how to do the job safely. Then follow procedures and recommended equipment. (See your John Deere dealer for MSDSâ€&#x;s on chemical products used with John Deere equipment.)
DX,MSDS,NA
MAR93
DX,FLUID
MAR93
AVOID HIGH-PRESSURE FLUIDS
-UNAUG88
Escaping fluid under pressure can penetrate the skin causing serious injury. Avoid the hazard by relieving pressure before disconnecting hydraulic or other lines. Tighten all connections before applying pressure. Search for leaks with a piece of cardboard. Protect hands and body from high pressure fluids.
X
10 05 4
If an accident occurs, see a doctor immediately. Any fluid injected into the skin must be surgically removed within a few hours or gangrene may result. Doctors unfamiliar with this type of injury should reference a knowledgeable medical source. Such information is available from Deere & Company Medical Department in Moline, Illinois, U.S.A.
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Safety
PARK MACHINE SAFELY
10 05 5
TS
-UNMAY89
Before working on the machine: • Lower all equipment to the ground. • Shift transmission to PARK. • Engage park brake if equipped. • Stop the engine and remove the key. • Disconnect the battery ground strap. • Hang a “DO NOT OPERATE” tag in operator station.
LV,PARK
MAR98
DX,LOWER
JUN90
DX,WEAR
SEP90
SUPPORT MACHINE PROPERLY
-UNAUG88
Always lower the attachment or implement to the ground before you work on the machine. If you must work on a lifted machine or attachment, securely support the machine or attachment.
TS
Do not support the machine on cinder blocks, hollow tiles, or props that may crumble under continuous load. Do not work under a machine that is supported solely by a jack. Follow recommended procedures in this manual.
WEAR PROTECTIVE CLOTHING
-UNAUG88
Wear close fitting clothing and safety equipment appropriate to the job. Prolonged exposure to loud noise can cause impairment or loss of hearing.
TS
Wear a suitable hearing protective device such as earmuffs or earplugs to protect against objectionable or uncomfortable loud noises. Operating equipment safely requires the full attention of the operator. Do not wear radio or music headphones while operating machine.
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Safety
WORK IN CLEAN AREA
TEJ
-UNOCT88
Before starting a job: • Clean work area and machine. • Make sure you have all necessary tools to do your job. • Have the right parts on hand. • Read all instructions thoroughly; do not attempt shortcuts.
DX,CLEAN
JUN90
DX,LOOSE
JUN90
DX,AIR
JUN90
DX,LIGHT
JUN90
SERVICE MACHINES SAFELY
-UNAUG88
Tie long hair behind your head. Do not wear a necktie, scarf, loose clothing, or necklace when you work near machine tools or moving parts. If these items were to get caught, severe injury could result.
TS
Remove rings and other jewelry to prevent electrical shorts and entanglement in moving parts.
WORK IN VENTILATED AREA
-UNAUG88
Engine exhaust fumes can cause sickness or death. If it is necessary to run an engine in an enclosed area, remove the exhaust fumes from the area with an exhaust pipe extension.
TS
If you do not have an exhaust pipe extension, open the doors and get outside air into the area.
ILLUMINATE WORK AREA SAFELY
-UNAUG88
Illuminate your work area adequately but safely. Use a portable safety light for working inside or under the machine. Make sure the bulb is enclosed by a wire cage. The hot filament of an accidentally broken bulb can ignite spilled fuel or oil.
TS
10 05 6
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Safety
REPLACE SAFETY SIGNS
10 05 7
TS
-UNAUG88
Replace missing or damaged safety signs. See the machine operatorâ€&#x;s manual for correct safety sign placement.
DX,SIGNS1
JUN90
DX,LIFT
JUN90
DX,ROPS3
MAR93
USE PROPER LIFTING EQUIPMENT
-UNAUG88
Lifting heavy components incorrectly can cause severe injury or machine damage.
TS
Follow recommended procedure for removal and installation of components in the manual.
KEEP ROPS INSTALLED PROPERLY
-UNAUG88
Make certain all parts are reinstalled correctly if the roll-over protective structure (ROPS) is loosened or removed for any reason. Tighten mounting bolts to proper torque.
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The protection offered by ROPS will be impaired if ROPS is subjected to structural damage, is involved in an overturn incident, or is in any way altered by welding, bending, drilling, or cutting. A damaged ROPS should be replaced, not reused.
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Safety
SERVICE TIRES SAFELY Explosive separation of a tire and rim parts can cause serious injury or death. Do not attempt to mount a tire unless you have the proper equipment and experience to perform the job. Always maintain the correct tire pressure. Do not inflate the tires above the recommended pressure. Never weld or heat a wheel and tire assembly. The heat can cause an increase in air pressure resulting in a tire explosion. Welding can structurally weaken or deform the wheel. When inflating tires, use a clip-on chuck and extension hose long enough to allow you to stand to one side and NOT in front of or over the tire assembly. Use a safety cage if available.
TS
-UNAUG88
Check wheels for low pressure, cuts, bubbles, damaged rims or missing lug bolts and nuts.
DX,RIM
AUG90
DX,DUST
MAR91
AVOID HARMFUL ASBESTOS DUST
-UNAUG88
Avoid breathing dust that may be generated when handling components containing asbestos fibers. Inhaled asbestos fibers may cause lung cancer. Components in products that may contain asbestos fibers are brake pads, brake band and lining assemblies, clutch plates, and some gaskets. The asbestos used in these components is usually found in a resin or sealed in some way. Normal handling is not hazardous as long as airborne dust containing asbestos is not generated.
TS
10 05 8
Avoid creating dust. Never use compressed air for cleaning. Avoid brushing or grinding material containing asbestos. When servicing, wear an approved respirator. A special vacuum cleaner is recommended to clean asbestos. If not available, apply a mist of oil or water on the material containing asbestos. Keep bystanders away from the area.
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Safety
AVOID HEATING NEAR PRESSURIZED FLUID LINES
10 05 9
TS
-UNMAY90
Flammable spray can be generated by heating near pressurized fluid lines, resulting in severe burns to yourself and bystanders. Do not heat by welding, soldering, or using a torch near pressurized fluid lines or other flammable materials. Pressurized lines can be accidentally cut when heat goes beyond the immediate flame area.
DX,TORCH
MAR93
DX,PAINT
MAR93
REMOVE PAINT BEFORE WELDING OR HEATING
-UNAUG88
Avoid potentially toxic fumes and dust. Hazardous fumes can be generated when paint is heated by welding, soldering, or using a torch.
TS
Do all work outside or in a well ventilated area. Dispose of paint and solvent properly. Remove paint before welding or heating: • If you sand or grind paint, avoid breathing the dust. Wear an approved respirator. • If you use solvent or paint stripper, remove stripper with soap and water before welding. Remove solvent or paint stripper containers and other flammable material from area. Allow fumes to disperse at least 15 minutes before welding or heating.
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Safety
USE PROPER TOOLS
-UNNOV89
Use tools appropriate to the work. Makeshift tools and procedures can create safety hazards. Use power tools only to loosen threaded parts and fasteners.
TS
For loosening and tightening hardware, use the correct size tools. DO NOT use U.S. measurement tools on metric fasteners. Avoid bodily injury caused by slipping wrenches. Use only service parts meeting John Deere specifications.
DX,REPAIR
JUN90
DX,DRAIN
MAR93
DISPOSE OF WASTE PROPERLY
-UNNOV90
Improperly disposing of waste can threaten the environment and ecology. Potentially harmful waste used with John Deere equipment include such items as oil, fuel, coolant, brake fluid, filters, and batteries. Use leakproof containers when draining fluids. Do not use food or beverage containers that may mislead someone into drinking from them.
TS
10 05 10
Do not pour waste onto the ground, down a drain, or into any water source. Air conditioning refrigerants escaping into the air can damage the Earthâ€&#x;s atmosphere. Government regulations may require a certified air conditioning service center to recover and recycle used air conditioning refrigerants. Inquire on the proper way to recycle or dispose of waste from your local environmental or recycling center, or from your John Deere dealer.
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Safety
LIVE WITH SAFETY
10 05 11
TS
OCT88
Before returning machine to customer, make sure machine is functioning properly, especially the safety systems. Install all guards and shields.
DX,LIVE
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SEP92
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Safety
10 05 12
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Group 10
General Specifications MACHINE SPECIFICATIONS AND
ENGINE Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff FUEL SYSTEM Type Injection Pump Type
ELECTRICAL SYSTEM Type Battery Size Alternator
10 10 1
John Deere Diesel CDDLV50 Natural 39 kW (53 hp) rpm — rpm 3 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 18˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch
John Deere Diesel CDTLV50 Turbocharged 47 kW (63 hp) rpm — rpm 3 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 18˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch
Direct Injection Rotary w/Electric Shutoff
Direct Injection Rotary w/Electric Shutoff
12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 60 Amp With Cab
12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 60 Amp With Cab
LV,,A1 MAR98
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General Specifications/Machine Specifications and
10 10 2
DRIVE TRAIN Transmission Type Standard Optional Number of Speeds Optional Number of Speeds
CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse
CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse
Final Drive Clutch PowrReverser™
Planetary Dual, Dry Multi-Disk, Wet
Planetary Dual, Dry Multi-Disk, Wet
Hydrostatic Power Wet Disk Self-Equalizing
Hydrostatic Power Wet Disk Self-Equalizing
Open Center — kPa (— bar) (— psi)
Open Center — kPa (— bar) (— psi)
Pump Type Capacity
Tandem Gear L/min ( gpm)
Tandem Gear L/min ( gpm)
Hitch Lift Capacity at mm (24 in.) Behind Hitch Balls Lift Control Type
kg ( lb) Position and Depth
kg ( lb) Position and Depth
Fully Independent
Fully Independent
34 kW (45 hp)
41 kW (55 hp)
rpm
rpm
rpm
rpm
68 L (18 U.S. gal) 83 L (22 U.S. gal) L (10 U.S. qt)
68 L (18 U.S. gal) 83 L (22 U.S. gal) L (10 U.S. qt)
L (9 U.S. qt) 38 L (10 U.S. gal)
L (9 U.S. qt) 38 L (10 U.S. gal)
L ( U.S. qt) 5 L ( U.S. qt)
L ( U.S. qt) 5 L ( U.S. qt)
STEERING/BRAKES Steering Brakes
HYDRAULIC SYSTEM Type Working Pressure
REAR PTO Type Horsepower (Standard Mode) Speed (Standard Mode) @ rpm Engine Speed E (Economy Mode)* @ rpm Engine Speed CAPACITIES Fuel Tank (Open Station) Fuel Tank (Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System MFWD Wheel Hubs Differential Housing
*Available only on SyncShuttle™ Transmission.
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General Specifications/Machine Specifications and
10 10 3
TIRES (Standard Equipment) 2WD Front Rear MFWD Front Rear
—16 6PR F2 —28 4PR R1
—16 6PR F2 —28 4PR R1
—24 4PR R1 —28 4PR R1
—24 4PR R1 —28 6PR R1
OVERALL DIMENSIONS (Standard Equipment) Ground Clearance Drawbar Front Axle 2WD MFWD
mm ( in.)
mm ( in.)
mm (19 in.) mm (17 in.)
mm (19 in.) mm (17 in.)
Overall Length without Hitch and Drawbar Overall Width (Maximum)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
Height To Top of Steering Wheel
mm (63 in.)
mm (64 in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.)
mm ( in.)
kg ( lb) kg ( lb)
kg ( lb) kg ( lb)
To Top of ROPS* Extended Folded To Top of Cab from Center Line of Rear Axle Approximate Weight** 2WD*** MFWD***
*Add 4 inches to top of ROPS if equipped with a canopy. **Weights will vary slightly with optional tires. ***Add lbs. to weight of tractor if equipped with cab. (Specifications and design subject to change without notice.)
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General Specifications/Machine Specifications and
10 10 4
Travel Speeds for CollarShift or SyncShuttle™ Units at Full Engine RPM with Rear Tire Types* Forward Gears C-1 Gear** C-2 Gear** C-3 Gear** A-1st Gear A-2nd Gear A-3rd Gear B-1st Gear B-2nd Gear B-3rd Gear C-1st Gear C-2nd Gear C-3rd Gear Reverse Gears C-R Gear** R-1st Gear R-2nd Gear R-3rd Gear
—28 R1
—28 R1
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.
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General Specifications/Machine Specifications and
10 10 5
Travel Speeds for PowrReverser™ Units at Full Engine RPM with Rear Tire Types*
—30 R1
C-1** C-2** C-3** C-4** A-1 A-2 A-3 A-4 B-1 B-2 B-3 B-4 C-1 C-2 C-3 C-4
Forward km/h (mph) () () () () () () () () () () () () () () () ()
—30 R1 Reverse km/h (mph) () () () () () () () () () () () () () () () ()
Forward km/h (mph) () () () () () () () () () () () () () () () ()
Reverse km/h (mph) () () () () () () () () () () () () () () () ()
*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.
TM (18JUN99)
LV,,A5 MAR98
, , and Tractors
PN=20
General Specifications/Machine Specifications and
MACHINE SPECIFICATIONS AND
10 10 6
ENGINE Make Type Model Aspiration Horsepower Rated Engine Speed Operating Range Number of Cylinders Displacement Bore and Stroke Compression Ratio Fast Idle Slow Idle Start Aid Firing Order Timing Lubrication Cooling Air Cleaner Engine Shutoff FUEL SYSTEM Type Injection Pump Type
ELECTRICAL SYSTEM Type Battery Size Alternator
John Deere Diesel CDDLV50 Natural 56 kW (75 hp) rpm — rpm 4 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 17˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch
John Deere Diesel CDTLV50 Turbocharged 63 kW (85 hp) rpm — rpm 4 L ( cu in.) x mm ( x in.) rpm rpm Air Heater 17˚ BTDC Pressurized Liquid Cooled Dry Type w/Safety Element Key Switch
Direct Injection Rotary w/Electric Shutoff
Direct injection Rotary w/Electric Shutoff
12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 65 Amp With Cab
12 Volt Cold Cranking Amps at ˚C 40 Amp Without Cab 65 Amp With Cab
LV,,A6 MAR98
TM (18JUN99)
, , and Tractors
PN=21
General Specifications/Machine Specifications and
DRIVE TRAIN Transmission Type Standard Optional Number of Speeds Optional Number of Speeds
CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse
CollarShift SyncShuttle™ 9 Forward, 3 Reverse PowrReverser™ 12 Forward, 12 Reverse
Final Drive Clutch PowrReverser™
Planetary Dual, Dry Multi-Disk, Wet
Planetary Dual, Dry Multi-Disk, Wet
Hydrostatic Power Wet Disk Self-Equalizing
Hydrostatic Power Wet Disk Self-Equalizing
Open Center — kPa (— bar) (— psi)
Open Center — kPa (— bar) (— psi)
Pump Type Capacity
Tandem Gear 85 L/min ( gpm)
Tandem Gear 85 L/min ( gpm)
Hitch Lift Capacity at mm (24 in.) Behind Hitch Balls Lift Control Type
kg ( lb) Position and Depth
kg ( lb) Position and Depth
Fully Independent 48 kW (65 hp)
Fully Independent 56 kW (75 hp)
rpm
rpm
rpm
rpm
68 L (18 U.S. gal) 83 L (22 U.S. gal) L ( U.S. qt)
83 L (22 U.S. gal) 83 L (22 U.S. gal) L ( U.S. qt)
L (9 U.S. qt) 38 L (10 U.S. gal)
L (9 U.S. qt) L (11 U.S. gal)
L ( U.S. qt) 5 L ( U.S. qt)
L ( U.S. qt) 5 L ( U.S. qt)
STEERING/BRAKES Steering Brakes
HYDRAULIC SYSTEM Type Working Pressure
REAR PTO Type Horsepower Speed (Standard Mode) @ rpm Engine Speed E (Economy Mode)* @ rpm Engine Speed CAPACITIES Fuel Tank (Open Station) Fuel Tank (Cab Tractors) Cooling System Engine Crankcase w/Filter Hydraulic System MFWD Wheel Hubs Axle Housing
*Available only on SyncShuttle™ Transmission.
TM (18JUN99)
10 10 7
LV,,A7 MAR98
, , and Tractors
PN=22
General Specifications/Machine Specifications and
10 10 8
TIRES (Standard Equipment) 2WD Front Rear MFWD Front Rear OVERALL DIMENSIONS (Standard Equipment) Ground Clearance Drawbar 2WD MFWD Front Axle 2WD MFWD Overall Length without Hitch, Drawbar and Weights 2WD MFWD Overall Width (Maximum) 2WD MFWD Height To Top of Steering Wheel To Top of ROPS* Extended Folded To Top of Cab from Center Line of Rear Axle Approximate Weight** 2WD*** MFWD***
—16 6PR F2 —30 6PR R1
—16 6PR F2 —30 6PR R1
—24 4PR R1 —30 6PR R1
—24 4PR R1 —30 6PR R1
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.) mm ( in.)
mm ( in.)
mm ( in.)
mm ( in.) mm (78 in.)
mm ( in.) mm ( in.)
mm ( in.)
mm ( in.)
kg ( lb) kg ( lb)
kg ( lb) kg ( lb)
*Add 4 inches to top of ROPS if equipped with a canopy. **Weights will vary slightly with optional tires.
***Add lbs. to weight of tractor if equipped with cab. (Specifications and design subject to change without notice.)
TM (18JUN99)
LV,,A8 MAR98
, , and Tractors
PN=23
General Specifications/Machine Specifications and
Travel Speeds for CollarShift or SyncShuttle™ Units at Full Engine RPM with Rear Tire Types* Forward Gears C-1 Gear** C-2 Gear** C-3 Gear** A-1st Gear A-2nd Gear A-3rd Gear B-1th Gear B-2nd Gear B-3rd Gear C-1st Gear C-2nd Gear C-3rd Gear Reverse Gears C-R Gear** R-1st Gear R-2nd Gear R-3rd Gear
10 10 9 —28 R1
—30 R1
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h ( mph) km/h ( mph) km/h ( mph) km/h ( mph)
km/h km/h km/h km/h
( ( ( (
mph) mph) mph) mph)
*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.
TM (18JUN99)
LV,,A9 MAR98
, , and Tractors
PN=24
General Specifications/Machine Specifications and
10 10 10
Travel Speeds for PowrReverser™ Units at Full Engine RPM with Rear Tire Types*
—30 R1
—30 R1
C-1** C-2** C-3** C-4** A-1 A-2 A-3 A-4 B-1 B-2 B-3 B-4 C-1 C-2 C-3 C-4
Forward km/h (mph) () () () () () () () () () () () () () () () ()
Forward km/h (mph) () () () () () () () () () () () () () () () ()
Reverse km/h (mph) () () () () () () () () () () () () () () () ()
Reverse km/h (mph) () () () () () () () () () () () () () () () ()
*Travel speeds will vary with optional rear tires. **Speeds of tractors equipped with optional creeper assembly.
TM (18JUN99)
LV,,AMAR98
, , and Tractors
PN=25
General Specifications/Repair Specifications
REPAIR SPECIFICATIONS Item
10 10 11
Measurement
Specification
Engine-to-Clutch Housing Cap Screw
Torque
N·m ( lb-ft)
Engine-to-Front Support Cap Screw and/or Nut
Torque
N·m ( lb-ft)
Engine-to-Front Support (Dowel Hole) Cap Screw
Torque
N·m ( lb-ft)
Top of Dipstick Tube to Oil Pan Rail
Distance
mm ( in.)
Fuel Tank Retaining Straps L-Bolt
Torque
35 N·m (26 lb-ft)
Turbocharger Oil Drain Line Oil Inlet Line Mounting Nuts
Torque Torque Torque
80 N·m (59 lb-ft) 27 N·m (20 lb-ft) 47 N·m (35 lb-ft)
3—Cylinder Engine-to-Clutch Housing Cap Screws and Nuts
Torque
N·m ( lb-ft)
4—Cylinder Engine-to-Clutch Housing Cap Screws and Nuts
Torque
N·m ( lb-ft)
Clutch (CollarShift and SyncShuttle™ Transmissions) Clutch-to-Flywheel Cap Screw
Torque
36 N·m (27 lb-ft)
Traction Clutch Disc PTO Clutch Disc
Minimum Thickness Minimum Thickness
mm ( in.) mm ( in.)
PTO Clutch Rear Pressure Plate PTO Clutch Front Pressure Plate Traction Clutch Front Pressure Plate
Minimum Thickness Minimum Thickness Minimum Thickness
mm ( in.) mm ( in.) mm ( in.)
SECTION 20—ENGINE REPAIR
For all repair specifications use CTM for L engines or CTM for L engines
SECTION 30—FUEL AND AIR REPAIR
For all fuel injection nozzle and turbocharger repair use CTM for L engines or CTM for L engines
SECTION 40—ELECTRICAL SYSTEM
For starter repair—Use CTM77 SECTION 50—POWER TRAIN REPAIR
Continued on next page.
TM (18JUN99)
LV,,A1 MAR98
, , and Tractors
PN=26
General Specifications/Repair Specifications Item
10 10 12
Measurement
Specification
Minimum Thickness
mm ( in.)
Torque
65 N·m (48 lb-ft)
Torque
36 N·m (27 lb-ft)
PTO Clutch Disc
Minimum Thickness
mm ( in.)
PTO Clutch Front Pressure Plate
Minimum Thickness
mm ( in.)
PTO Clutch Rear Pressure Plate
Minimum Thickness
mm ( in.)
PTO Clutch Sleeve Guide-to-Clutch Housing Cap Screw
Torque
26 N·m (20 lb-ft)
PTO Clutch Yoke Cap Screw
Torque
65 N·m (48 lb-ft)
PowrReverser™ Transmission Pump-to-Clutch Housing Cap Screw
Torque
26 N·m (20 lb-ft)
Rear Bearing Support Plate-to-Clutch Housing Cap Screw
Torque
26 N·m (20 lb-ft)
Forward/Reverse Clutch Disc
Minimum Thickness
mm ( in.)
Forward/Reverse Clutch Inner Plate
Minimum Thickness
mm ( in.)
Forward/Reverse Clutch Outer Plate
Minimum Thickness
mm ( in.)
Forward/Reverse Clutch Springs
Minimum Length
58 mm ( in.)
PowrReverser™ Control Valve Control Valve-to-Clutch Housing Cap Screw
Torque
26 N·m (20 lb-ft)
F-N-R Valve Detent Plug-to-Control Valve
Torque
29 N·m (21 lb-ft)
Cover Plate-to-Control Valve Cap Screw
Torque
26 N·m (20 lb-ft)
Filter Plug-to-Control Valve
Torque
29 N·m (21 lb-ft)
Cover Plate-to-Inner Valve Cap Screw
Torque
26 N·m (20 lb-ft)
Inner Valve-to-Valve Plate Cap Screw
Torque
10 N·m (7 lb-ft)
Outer Valve-to-Valve Plate Cap Screw
Torque
10 N·m (7 lb-ft)
SECTION 50—POWER TRAIN REPAIR—CONTINUED
Clutch (CollarShift and SyncShuttle™ transmissions) Traction Clutch Rear Pressure Plate Yoke-to-Armshaft Cap Screw Clutch (PowrReverser™ Transmissions) Clutch-to-Flywheel Cap Screw
Continued on next page.
TM (18JUN99)
LV,,A2 MAR98
, , and Tractors
PN=27
General Specifications/Repair Specifications Item
Measurement
Specification
10 10 13
SECTION 50—POWER TRAIN REPAIR—CONTINUED
Transmission Clutch-Housing-to-Transmission Cap Screw
Torque
N·m ( lb-ft)
Rear Wheel Cap Screw (Steel Rim)
Torque
N·m ( lb-ft)
Rear Wheel Cap Screw (Cast Rim)
Torque
N·m ( lb-ft)
Transmission-to-Differential Case Cap Screw
Torque
N·m ( lb-ft)
Park Pawl Shaft End-to-Surface of Housing
Maximum Clearance
mm ( in.)
Reverse Idler Shaft
Torque
N·m (97 lb-ft)
PTO Cover-to-Differential Cap Screw
Torque
65 N·m (48 lb-ft)
Differential Differential Quill-to-Differential Case Cap Screw
Torque
58 N·m (43 lb-ft)
Housing with Locking Pawl-to-Ring Gear Cap Screw
Torque
95 N·m (70 lb-ft)
Ring Gear-to-Housing Cap Screw
Torque
78 N·m (58 lb-ft)
Pinion Nut
Torque
N·m ( lb-ft)
Drive Shaft
Initial Turning Force
53— N (12—29 lb-force)
Drive Shaft Quill-to-Case Cap Screw
Torque
52 N·m (38 lb-ft)
Cone Point Adjustment
Clearance
± mm ( ± in.)
Ring Gear Backlash
Clearance
— mm (— in.)
Torque
N·m (74 lb-ft)
Torque
Rolling drag torque plus 9 N·m (80 lb-in.)
Torque
N·m ( lb-ft)
MFWD Axle-to-Frame Cap Screw
Torque
N·m ( lb-ft)
Wheel Nut
Torque
N·m ( lb-ft)
Final Drives Final Drive-to-Differential Case Cap Screw Planetary Carrier Assembly-to-Axle Shaft Cap Screw Mechanical Front Wheel Drive (MFWD) Rear Wheel Cap Screw
Continued on next page.
TM (18JUN99)
LV,,A2AMAR98
, , and Tractors
PN=28
General Specifications/Repair Specifications Item
10 10 14
Measurement
Specification
Torque
N·m (97 lb-ft)
Lever Shaft Retaining Bolt
Torque
26 N·m ( lb-in.)
Cover-to-Gearbox Cap Screw
Torque
26 N·m ( lb-in.)
Top Shaft Retaining Nut
Torque
60 N·m (44 lb-ft)
Torque
78 N·m (58 lb-ft)
Hub Stud
Torque
70 N·m (50 lb-ft)
Outer-to-Inner-Hub Socket Head Cap Screw
Torque
25 N·m ( lb-ft)
Drain Plug
Torque
80 N·m (59 lb-ft)
Wheel Nut
Torque
N·m ( lb-ft)
Torque
N·m (89 lb-ft)
Tie Rod End Nut
Torque
N·m ( lb-ft)
Outer-to-Inner Hub Socket Head Cap Screw
Torque
25 N·m ( lb-ft)
Drain Plug
Torque
80 N·m (59 lb-ft)
Wheel Nut
Torque
N·m ( lb-ft)
Torque
N·m ( lb-ft)
Friction Plate
Thickness Minimum Thickness New
mm ( in.) mm ( in.)
Drive Plate
Thickness Minimum Thickness New
mm ( in.) mm ( in.)
Inner Thrust Plate
Thickness Minimum Thickness New
mm ( in.) mm ( in.)
SECTION 50—POWER TRAIN REPAIR—CONTINUED
Mechanical Front Wheel Drive (MFWD) MFWD Drop Gearbox Gearbox-to-Transmission Case Cap Screw
Outer Drive Ring Gear Plate-to-Hub Cap Screws
Swivel Housing Pin-to-Housing Cap Screw
Differential Carrier Carrier-to-Housing Cap Screw
Continued on next page.
TM (18JUN99)
LV,,A3 MAR98
, , and Tractors
PN=29
General Specifications/Repair Specifications Item
Measurement
Specification
10 10 15
SECTION 50—POWER TRAIN REPAIR—CONTINUED
Mechanical Front Wheel Drive (MFWD) Differential Carrier Ring Gear-to-Housing Cap Screw
Torque
78 N·m (58 lb-ft)
Torque
N·m ( lb-ft)
Force
— N (24—35 lb)
Side Bearing Preload
Force
— N (— lb)
Ring Gear Backlash
Clearance
— mm (— in.)
Torque
50 N·m (37 lb-ft)
Torque
71 N·m (52 lb-ft)
Steering Wheel Nut
Torque
68 N·m (50 lb-ft)
Steering Valve Cap Screw
Torque
30 N·m (22 lb-ft)
Steering Cylinder-to-Axle Cap Screws 2WD
Torque
N·m ( lb-ft)
Torque
94 N·m (69 lb-ft)
Torque
N·m ( lb-ft)
Tie Rod Cap Screw
Torque
90 N·m (66 lb-ft)
Tie Rod Lock Nut
Torque
N·m ( lb-ft)
Torque
N·m ( lb-ft)
Tie Rod Jam Nut
Torque
N·m (89 lb-ft)
Tie Rod Lock Nut
Torque
N·m ( lb-ft)
Side Bearing End Cap-to-Housing Cap Screw (M14 x 75 mm) Differential Drive-Shaft-Pinion-Bearing Preload
Creeper-to-Transmission Case Cap Screw SECTION 60—STEERING AND BRAKE REPAIR
Steering Steering Column-to-Dash Support Cap Screw
MFWD 2WD Tie Rod Assembly Ball Joint-to-Steering Rod
MFWD Tie Rod Assembly Ball Joint-to-Steering Rod
Continued on next page.
TM (18JUN99)
LV,,A4 MAR98
, , and Tractors
PN=30
General Specifications/Repair Specifications Item
10 10 16
Measurement
Specification
SECTION 60—STEERING AND BRAKE REPAIR—CONTINUED
Brakes Outlet Fittings-to-Brake Valve
Torque
11 N·m (97 lb-in.)
Brake Valve-to-Panel Cap Screw
Torque
70 N·m (52 lb-ft)
Inlet Check Valve Seat-to-Brake Valve Housing
Torque
73 N·m (54 lb-ft)
Pressure Equalizing Valve Plugto-Brake Valve Housing
Torque
37 N·m (27 lb-ft)
Spring Seat-to-Brake Valve Housing
Torque
92 N·m (68 lb-ft)
Return Compression Spring Assembliesto-Brake Actuator Plate
Torque
15 N·m ( lb-in.)
Torque
50 N·m (37 lb-ft)
Bracket-to-Engine Cap Screw
Torque
50 N·m (37 lb-ft)
Housing Bolt
Torque
50 N·m (37 lb-ft)
Housing Cap Screw
Torque
50 N·m (37 lb-ft)
Rear Outlet Fitting
Torque
28 N·m (21 lb-ft)
Front Outlet Fitting
Torque
46 N·m (34 lb-ft)
Shaft Nut
Torque
55 N·m (41 lb-ft)
Bracket-to-Pump Nut
Torque
50 N·m (37 lb-ft)
Hydraulic Filter Manifold-to-Transmission Case Cap Screw
Torque
70 N·m (52 lb-ft)
Rockshaft Draft-Sensing Support-to-Rockshaft Case Cap Screw
Torque
N·m ( lb-ft)
SECTION 70—HYDRAULIC REPAIR
Hydraulic Pump Flange-to-Engine Cap Screw
Continued on next page.
TM (18JUN99)
LV,,A5 MAR98
, , and Tractors
PN=31
General Specifications/Repair Specifications Item
Measurement
Specification
10 10 17
SECTION 70—HYDRAULIC REPAIR—CONTINUED
Rockshaft Main Relief Valve
Torque
51 N·m (38 lb-ft)
Surge Relief Valve
Torque
34 N·m (25 lb-ft)
Rate-of-Drop Valve
Torque
50 N·m (37 lb-ft)
Rockshaft Valve-to-Inlet Housing Cap Screw
Torque
N·m ( lb-in.)
Inlet Housing-to-Rockshaft Case Cap Screw
Torque
35 N·m (26 lb-ft)
Rockshaft Case-to-Differential Case Cap Screw
Torque
N·m (92 lb-ft)
Hydraulic Pump Outlet Line Fitting
Torque
60 N·m (45 lb-ft)
Rockshaft Bushing to Edge of Bore
Distance
7 mm ( in.)
Torque
12 N·m ( lb-in.)
Main Relief Valve
Torque
51 N·m (38 lb-ft)
Spool Detent
Torque
4 N·m (35 lb-in.)
Socket Head Cap Screw
Torque
7 N·m (62 lb-in.)
Torque
12 N·m ( lb-in.)
Spool Retainer Screw
Torque
4 N·m (35 lb-in.)
Socket Head Cap Screw
Torque
7 N·m (62 lb-in.)
Pivot Pin Retainer-to-Front Support Cap Screw
Torque
N·m ( lb-ft)
2WD Front Axle-to-Front Housing
Clearance
8 mm ( in.)
Front Wheel-to-Hub Cap Screw (Steel) Front Wheel-to-Hub Cap Screw (Cast)
Torque Torque
N·m ( lb-ft) N·m ( lb-ft)
Spindle-to-Axle Nut
Torque
N·m ( lb-ft)
Tie Rod End-to-Spindle Assembly Nut
Torque
N·m ( lb-ft)
Draft Link Support-to-Differential Case
Torque
N·m ( lb-ft)
Dual SCV Control Valve-to-Inlet Housing Cap Screw
Single (Third) SCV Control Valve/End Plate-to-Inlet Housing Cap Screw
SECTION 80—MISCELLANEOUS REPAIR
Continued on next page.
TM (18JUN99)
LV,,A6 MAR98
, , and Tractors
PN=32
General Specifications/Repair Specifications Item
10 10 18
Measurement
Specification
Torque Torque
N·m ( lb-ft) N·m ( lb-ft)
Seat Support-to-Rockshaft Housing and Transmission Cover
Torque
N·m (92 lb-ft)
ROLL-GARD Mounting Cap Screw
Torque
N·m ( lb-ft)
Cab Rear cab Frame Mounting Nuts-to-Final Drive Axle Housing
Torque
N·m ( lb-ft.)
Cab Floor Plate Mounting Bracketto-Clutch Housing Cap Screws
Torque
N·m (80 lb-ft.)
Cab Floor Plate Mounting Bracketto-Floor Plate Cap Screws
Torque
N·m ( lb-ft.)
SECTION 80—MISCELLANEOUS REPAIR—CONTINUED
Draw Bar Support-to-Differential Case Cap Screws (M14x25) (6 used) Cap Screws (M16x30) (4 used) SECTION 90—OPERATOR STATION REPAIR
LV,,A6AMAR98
TM (18JUN99)
, , and Tractors
PN=33
General Specifications/Service Recommendations
SERVICE RECOMMENDATIONS FOR O-RING BOSS FITTINGS
10 10 19 -UNOCT88
STRAIGHT FITTING 1. Inspect O-ring boss seat for dirt or defects.
TAE
2. Lubricate O-ring with petroleum jelly. Place electrical tape over threads to protect O-ring. Slide O-ring over tape and into O-ring groove of fitting. Remove tape. 3. Tighten fitting to torque value shown on chart. ANGLE FITTING
-UNOCT88
1. Back-off lock nut (A) and back-up washer (B) completely to head-end (C) of fitting. 2. Turn fitting into threaded boss until back-up washer contacts face of boss.
TAB
3. Turn fitting head-end counterclockwise to proper index (maximum of one turn).
NOTE: Do not allow hoses to twist when tightening fittings. 4. Hold fitting head-end with a wrench and tighten locknut and back-up washer to proper torque value. STRAIGHT FITTING OR SPECIAL NUT TORQUE CHART Thread Size 3/ 7/ 1/ 9/ 3/ 7/ / / / / /
N·m UNF UNF UNF UNF UNF UNF UN . UN . UN . UN . UN .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . .
. 8 12 16 24 46 62
lb-ft . . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . . . . .
. . . . . . . .
. 6 . 9 12 18 34 46 75 90
NOTE: Torque tolerance is ± 10%.
04T,90,K66
TM (18JUN99)
MAR96
, , and Tractors
PN=34
General Specifications/Service Recommendations
-UNOCT88
1. Inspect the fitting sealing surfaces. They must be free of dirt or defects. 2. Inspect the O-ring. It must be free of damage or defects. 3. Lubricate O-rings and install into groove using petroleum jelly to hold in place.
TAD
10 10 20
SERVICE RECOMMENDATIONS FOR FLAT FACE O-RING SEAL FITTINGS
4. Push O-ring into the groove with plenty of petroleum jelly so O-ring is not displaced during assembly. 5. Index angle fittings and tighten by hand pressing joint together to insure O-ring remains in place. 6. Tighten fitting or nut to torque valve shown on the chart per dash size stamped on the fitting. Do not allow hoses to twist when tightening fittings.
FLAT FACE O-RING SEAL FITTING TORQUE Nominal Tube O.D. mm (in.)
Thread Size In.
Dash Size
Swivel Nut Torque N·m (lb-ft)
Bulkhead Nut Torque N·m (lb-ft)
-4
9/
16
12
-6
11/
24
18
-8
13/
50
37
69
51
1 3/
75
1 3/
75
1 7/
1 11/
NOTE: Torque tolerance is +15 %.
OR,SEAL,FIT
TM (18JUN99)
MAR89
, , and Tractors
PN=35
General Specifications/Metric Cap Screw Torque Values—Grade 7
METRIC CAP SCREW TORQUE VALUES—GRADE 7
10 10 21
NOTE: When bolting aluminum parts, tighten to 80% of torque specified in table. Size
N·m
(lb-ft)
M6 M8 M10 M12 M14 M16
- - - - - -
() () () () () ()
MX,GU,1
TM (18JUN99)
MAR92
, , and Tractors
PN=36
General Specifications/Metric Series Torque Chart
METRIC BOLT AND CAP SCREW TORQUE VALUES
TS
MAR91
10 10 22
Class Size
Lubricateda
Class or Drya
Lubricateda
Class
Drya
Lubricateda
Class Drya
Lubricateda
Drya
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
M6 M8 M10
12 23
17
6 15 29
11 21
9 22 43
16 32
11 28 55
20 40
13 32 63
24 47
17 40 80
12 30 60
15 37 75
28 55
19 47 95
35 70
M12 M14 M16
40 63
29 47 73
50 80
37 60 92
75
55 88
95
70
80
95
M18 M20 M22
M24 M27 M30
M33 M36
DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically. Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical property class.
Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening. Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value.
Fasteners should be replaced with the same or higher property class. If higher property class fasteners are used, these should only be tightened to the strength of the original. a “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without any lubrication.
TM (18JUN99)
DX,TORQ2
JUL94
, , and Tractors
PN=37
General Specifications/Inch Series Torque Chart
UNIFIED INCH BOLT AND CAP SCREW TORQUE VALUES
TS
MAR91
10 10 23
Grade 2b
Grade 1 Size
Lubricateda
Drya
Lubricateda
Grade 5, , or Drya
Lubricateda
Grade 8 or
Drya
Lubricateda
Drya
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
N·m
lb-ft
1/4 5/16 3/8
14
10
10 17
7 13
6 12 22
9 16
15 27
11 20
20 35
7 15 26
12 25 44
9 18 33
28 50
10 21 36
17 35 63
26 46
7/16 1/2 9/16
22 33 48
16 25 36
28 42 60
20 31 45
35 53 75
26 39 56
44 67 95
32 50 70
55 85
41 63 90
70
52 80
80
58 90
75
5/8 3/4 7/8
67
50 87
85
62
78
1 /8 /4
/8 /2
DO NOT use these values if a different torque value or tightening procedure is given for a specific application. Torque values listed are for general use only. Check tightness of fasteners periodically.
Fasteners should be replaced with the same or higher grade. If higher grade fasteners are used, these should only be tightened to the strength of the original.
Shear bolts are designed to fail under predetermined loads. Always replace shear bolts with identical grade.
Make sure fasteners threads are clean and that you properly start thread engagement. This will prevent them from failing when tightening.
a “Lubricated” means coated with a lubricant such as engine oil, or fasteners with phosphate and oil coatings. “Dry” means plain or zinc plated without any lubrication.
Tighten plastic insert or crimped steel-type lock nuts to approximately 50 percent of the dry torque shown in the chart, applied to the nut, not to the bolt head. Tighten toothed or serrated-type lock nuts to the full torque value.
b Grade 2 applies for hex cap screws (not hex bolts) up to mm (6-in.) long. Grade 1 applies for hex cap screws over mm (6-in.) long, and for all other types of bolts and screws of any length.
TM (18JUN99)
DX,TORQ1
JUL94
, , and Tractors
PN=38
General Specifications/Abbreviations
ABBREVIATIONS
10 10 24
NOTE: Abbreviations are used in place of some words • • • • • • • • • •
CTM—Component Technical Manual ID—Inside Diameter OD—Outside Diameter SCV—Selective Control Valve MFWD—Mechanical Front-Wheel Drive PTO—Power Take-Off SMV—Slow Moving Vehicle CS—CollarShift POW REV—PowrReverser™ SS—SyncShuttle™
LV,,A7 MAR98
TM (18JUN99)
, , and Tractors
PN=39
Group 20
Fuel and Lubricants DIESEL FUEL SPECIFICATIONS
10 20 1
Use either Grade No. 1-D or Grade No. 2-D fuel as defined by ASTM Designation D for diesel fuels. Find expected air temperature at time of start on thermometer scale in chart. Correct diesel fuel grade is shown to the right of scale.
NOTE: At altitudes above m ( ft) use Grade 1-D for all temperatures.
MAR89
Fuel sulphur content should be less than percent, preferably less than percent. Diesel fuel having sulphur content higher than percent may cause increased wear on metal engine parts because of acids produced by sulphur during combustion.
E
IMPORTANT: If fuel sulphur content exceeds percent, the engine oil drain interval must be reduced by 50 percent to hours. Cetane number should be no less than 40 to assure satisfactory starting and overall performance. Cloud point should be at least Ë&#x;C (10Ë&#x;F) below lowest expected air temperature at time of starting. Wax can separate from fuel when temperature decreases to cloud point and may plug filter.
LV,HA,A1
MAR98
STORING FUEL If there is a very slow turnover of fuel in the fuel tank or supply tank, it may be necessary to add a fuel conditioner to prevent water condensation. Contact your John Deere dealer for proper service or maintenance recommendations.
DX,FUEL
TM (18JUN99)
MAR93
, , and Tractors
PN=40
Fuel and Lubricants/Fill Fuel Tank
DO NOT USE GALVANIZED CONTAINERS IMPORTANT: Diesel fuel stored in galvanized containers reacts with zinc coating on the container to form zinc flakes. If fuel contains water, a zinc gel will also form. The gel and flakes will quickly plug fuel filters and damage fuel injectors and fuel pumps.
Store fuel in: —plastic containers. —aluminum containers. —specially coated steel containers made for diesel fuel. DO NOT USE brass-coated containers: brass is an alloy of copper and zinc.
DO NOT USE a galvanized container to store diesel fuel.
M21,FLQ,B1
MAR98
FILL FUEL TANK CAUTION: Handle fuel carefully. Do not refuel the machine while smoking or when near open flame or sparks. -UNAUG88
N
Always stop engine before refueling machine.
TS
Fill fuel tank at end of each day’s operation. Fill fuel tank only to bottom of filler neck. , and Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . 68 L ( U.S. gal) and All Tractors with Cab Fuel Tank Capacity . . . . . . . . . . . . . . . . . . . . . 83 L ( U.S. gal)
-UNNOV91
IMPORTANT: The fuel tank uses a sealed filler cap. If a new filler cap is required, always replace it with a sealed cap.
LV
10 20 2
LV,,A2 MAR98
TM (18JUN99)
, , and Tractors
PN=41
Fuel and Lubricants/Fill Fuel Tank
DIESEL ENGINE OIL
10 20 3
Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oil is preferred. • John Deere PLUS® The following oil is also recommended:
Other oils may be used if they meet one or more of the following: API Service Classification CG-4 API Service Classification CF-4 ACEA Specification E3 ACEA Specification E2
TS
• • • •
-UNOCT97
• John Deere TORQ-GARD SUPREME®
Multi-viscosity diesel engine oils are preferred. If diesel fuel with sulfur content greater than % is used, reduce the service interval by 50%. Extended service intervals may apply when John Deere preferred engine oils are used. Consult your John Deere dealer for more information.
DX,ENOIL
TM (18JUN99)
OCT97
, , and Tractors
PN=42
Fuel and Lubricants/Liquid Coolant Conditioner
ENGINE COOLANT John Deere Low Silicate Antifreeze is recommended. Also recommended is low silicate antifreeze formulated to GMM or equivalent.
Check container label or consult with antifreeze supplier before using. Mix percent low silicate antifreeze with percent distilled or deionized water.
Other antifreezes that may be used: • Ethylene-glycol type. • Those containing not more than percent anhydrous metasilicate. • Those meeting General Motors Performance Specification GMM IMPORTANT: Some types of ethylene-glycol antifreeze are intended for automotive use. These products are often labeled for use in aluminum engines and usually contain more than percent of anhydrous metasilicate.
Low silicate antifreeze provides: • Adequate heat transfer. • Corrosion-resistant environment within the cooling system. • Compatibility with cooling system hose and seal material. • Protection during cold and hot weather operations. Certain geographical areas may require special antifreeze or coolant practices. If you have any questions, consult your authorized servicing dealer to obtain the latest information and recommendations.
DX,COOL
JUN90
DX,COOL1
JUN90
LIQUID COOLANT CONDITIONER
-UNDEC88
John Deere Liquid Coolant Conditioner is recommended for wet-sleeve diesel engines not having a coolant filter option. Other conditioners may be used if it contains non-chromate inhibitors. IMPORTANT: If engine is equipped with a John Deere Coolant Filter Conditioner, the correct inhibitors are contained in the filter. If both are used, a gel-type deposit is created which could inhibit heat transfer and block coolant flow. John Deere Liquid Coolant Conditioner does not protect against freezing.
RG
10 20 4
Various sizes of coolant conditioners are available from your John Deere dealer.
TM (18JUN99)
, , and Tractors
PN=43
Fuel and Lubricants/Liquid Coolant Conditioner
TRANSMISSION AND HYDRAULIC OIL
10 20 5
Use oil viscosity based on the expected air temperature range during the period between oil changes. The following oils are preferred: • John Deere HY-GARD® • John Deere Low Viscosity HY-GARD® Other oils may be used if they meet one of the following: -UNOCT97
• John Deere Standard JDM J20C • John Deere Standard JDM J20D
TS
Use the following oil when a biodegradable fluid is required: • John Deere BIO-HY-GARD™1
1BIO-HY-GARD meets or exceeds the minimum biodegradability of 80% within 21 days according to CEC-LT test method. BIO-HY-GARD should not be mixed with mineral oils because this reduces the biodegradability and makes proper oil recycling impossible.
TM (18JUN99)
DX,ANTI
OCT97
, , and Tractors
PN=44
Fuel and Lubricants/Grease
MFWD GEAR OIL Use oil viscosity based on the expected air temperature range during the period between oil changes. John Deere GL-5 Gear Lubricant is recommended. Other oils may be used if they meet one or more of the following: • • • •
API Service Classification GL-5 Military Specification MIL-LD Military Specification MIL-LC Military Specification MIL-LB
NOV90
Oils meeting Military Specification MIL-LA may be used as arctic oils.
TS
10 20 6
LV,HA,A3
MAR98
LV,HA,A4
MAR98
GREASE (SPECIFIC APPLICATION) • Lithium Grease with Molybdenum Disulphide is recommended for use on internal components of transmission. • TY or TY John Deere Moly High Temperature EP Grease is recommended for use on the traction clutch and PTO clutch splines.
TM (18JUN99)
, , and Tractors
PN=45
Fuel and Lubricants/Grease
GREASE
10 20 7
Use grease based on NLGI consistency numbers and the expected air temperature range during the service interval. The following greases are preferred: • John Deere HIGH TEMPERATURE EP GREASE • John Deere MOLY HIGH TEMPERATURE EP GREASE • John Deere GREASE-GARD™ Other greases may be used if they meet one of the following:
TS
-UNMAR96
• NLGI Performance Classification GC-LB
DX,GREA1
MAR96
DX,ALTER
MAR96
ALTERNATIVE AND SYNTHETIC LUBRICANTS Conditions in certain geographical areas may require lubricant recommendations different from those printed in this manual. Some John Deere brand coolants and lubricants may not be available in your location. Consult your John Deere dealer to obtain information and recommendations. Synthetic lubricants may be used if they meet the performance requirements as shown in this manual. The temperature limits and service intervals shown in this manual apply to both conventional and synthetic oils. Re-refined base stock products may be used if the finished lubricant meets the performance requirements.
TM (18JUN99)
, , and Tractors
PN=46
Fuel and Lubricants/Grease
LUBRICANT STORAGE
10 20 8
Your equipment can operate at top efficiency only when clean lubricants are used.
Make certain that all containers are properly marked to identify their contents.
Use clean containers to handle all lubricants.
Properly dispose of all old containers and any residual lubricant they may contain.
Whenever possible, store lubricants and containers in an area protected from dust, moisture, and other contamination. Store containers on their side to avoid water and dirt accumulation. DX,LUBST
TM (18JUN99)
MAR96
, , and Tractors
PN=47
Group 25
Serial Number Locations SERIAL NUMBERS
10 25 1
When working on machines or components that are covered by warranty, it is IMPORTANT that you include the machine’s Product Identification Number and the component serial number on the warranty claim form. The location of component serial number plates are shown below.
MX,FT,A4
MAR98
LV,HA,A1
OCT91
PRODUCT IDENTIFICATION NUMBER LOCATION
LV
-UNNOV91
The machine’s product identification number plate (A) is located on the right-hand side of the front support.
ENGINE SERIAL NUMBER LOCATION
LV
-UNNOV91
The engine serial number plate (A) is located on the right-hand side of the engine block, between the starter and the hydraulic pump.
LV,,A2 MAR98
FUEL INJECTION PUMP SERIAL NUMBER LOCATION
LV
-UNJUL97
The fuel injection pump serial number plate (A) is located on the side of the pump.
LV,,A3 MAR98
TM (18JUN99)
, , and Tractors
PN=48
Serial Number Locations/Serial Number Location
ALTERNATOR SERIAL NUMBER LOCATION
LV
-UNNOV91
The alternator serial number plate (A) is located on the side of the housing.
LV,HA,A4
OCT91
LV,HA,A5
MAR92
LV,HA,A6
MAR98
LV,HA,A8
JUN94
POWER STEERING VALVE SERIAL NUMBER LOCATION
LV
-UNNOV91
The power steering valve serial number plate (A) is located on the bottom of the valve.
STARTER SERIAL NUMBER LOCATION
LV
-UNFEB92
The starter serial number plate (A) is located on the side of the starter housing.
TRANSMISSION SERIAL NUMBER LOCATION
-UNJUN94
The transmission (drive train) serial number (A) is located at the rear of the machine on the bottom left-hand corner of the differential housing.
LV
10 25 2
TM (18JUN99)
, , and Tractors
PN=49
Serial Number Locations/Serial Number Location
FRONT AXLE (2WD) SERIAL NUMBER LOCATION
10 25 3
LV
-UNAUG94
The 2WD front axle serial number plate (A) is located on the rear right-hand side of the axle.
LV,HA,A9
MAR98
MECHANICAL FRONT WHEEL DRIVE (MFWD) SERIAL NUMBER LOCATION
LV
-UNNOV91
The MFWD serial number plate (A) is located on the rear side of the right-hand axle housing.
LV,HA,A10 MAR98
AIR CONDITIONING COMPRESSOR SERIAL NUMBER LOCATION
LV
-UNNOV95
The air conditioning compressor serial number plate (A) is located on the rear of the housing.
LV,HA,A11 MAR98
TM (18JUN99)
, , and Tractors
PN=50
Serial Number Locations/Serial Number Location
10 25 4
TM (18JUN99)
, , and Tractors
PN=51
Group 30
Features and Accessories FEATURES AND ACCESSORIES
10 30 1
The information covered in this group pertains to the features of the machines covered in this Technical Manual. It can be used in addition to the normal advertising literature or may help in determining which specific feature requires service. A list of all the available accessories and kits is also included.
LV,HA,A1
TM (18JUN99)
OCT91
, , and Tractors
PN=52
Features and Accessories/Standard Features— and
STANDARD FEATURES— AND •John Deere Series Engine — CDDLV50 40 kw (53 hp) — CDTLV50 47 kw (63 hp)
LV
-UNJUL97
3-cylinder diesel engine. Wet sleeved. Direct injection. Intake air heater starting aid. Key switch controlled fuel shut-off. is naturally aspirated. is turbocharged. •CollarShift, Transmission —Nine speeds forward, three reverse —Inboard planetary final drives —Differential lock
Slide LV
•Dual Clutch —Provides continuous live PTO —Stops tractor without disengaging PTO
-UNJUL97
•PTO —Rear, rpm —/E PTO available on SyncShuttle™ transmission only —Fully independent clutch •Hydrostatic Power Steering —Power is supplied by a tandem gear hydraulic pump mounted to the engine
LV
10 30 2
Slide LV
•Hydraulic Brakes —Wet disc —Individually hydraulic controlled —Self-adjusting —Self-equalizing •Open-Center Hydraulic System —Tandem gear hydraulic pumps —Pumps are driven directly off engine timing gears The rear pump supplies oil to the power steering, provides brake valve make-up oil and lubricates top shaft of the transmission. The front pump supplies oil to the rockshaft and the selective control valves, if equipped.
LV,,A2 MAR98
TM (18JUN99)
, , and Tractors
PN=53
Features and Accessories/Standard Features— and
STANDARD FEATURES— AND
10 30 3
•John Deere Series Engine — CDDLV50 56 kw (75 hp) — CDTLV50 63 kw (85 hp)
LV
-UNJUL97
4-cylinder diesel engine. Wet sleeved. Direct injection. Intake air heater starting aid. Key switch controlled fuel shut-off. is naturally aspirated and the is turbocharged. •CollarShift, Transmission —Nine speeds forward, three reverse —Inboard planetary final drives —Differential lock
Slide LV
•Dual Clutch —Provides continuous live PTO —Stops tractor without disengaging PTO
-UNJUL97
•PTO —Rear, rpm —/E PTO available on SyncShuttle™ transmission only —Fully independent clutch
LV
•Hydrostatic Power Steering —Power is supplied by a tandem gear hydraulic pump mounted to the engine Slide LV
•Tilt Steering Wheel
-UNJUN97
•Hydraulic Brakes —Wet disc —Individually hydraulic controlled —Self-adjusting —Self-equalizing
The rear pump supplies oil to the power steering, provides brake valve make-up oil and lubricates top shaft of the transmission.
LV
•Open-Center Hydraulic System —Tandem gear hydraulic pumps —Pumps are driven directly off engine timing gears
Slide LV
The front pump supplies oil to the rockshaft and the selective control valves, if equipped.
LV,,B2 MAR98
TM (18JUN99)
, , and Tractors
PN=54
Features and Accessories/Standard Features— through
•Standard Adjustable Front Axle
-UNJUN97
•Hitch —Category II, convertible to category I —Position and draft control levers —Center link draft sensing with lever controlled sensitivity
LV
•PTO Warning System —Warning horn sounds for 8—10 seconds when operator leaves seat with PTO engaged. Engine and PTO continue to run. Slide LV
-UNJUN97
•Two-Post Foldable ROPS with Seat Belt —Protects operator in the event of a tip-over
LV
10 30 4
STANDARD FEATURES— THROUGH
Slide LV
LV,,A3 MAR98
TM (18JUN99)
, , and Tractors
PN=55
Features and Accessories/Factory Installed Optional Equipment (—)
FACTORY INSTALLED OPTIONAL EQUIPMENT (—)
10 30 5 -UNJUN97
•Mechanical Front Wheel Drive (MFWD) Axle —Center line design —Limited slip differential —High pivot point for better ground clearance and axle oscillation
LV
•SyncShuttle™ Transmission —Nine speeds forward, three reverse —Synchronized forward to reverse shift Slide LV
•PowrReverser™ Transmission —12 speeds forward, 12 reverse —Hydraulic forward to reverse shift •Telescopic Draft Links
-UNJUL97
•Dual Selective Control Valve (SCV) —One lever “joystick” control —Float and regenerative spool valves
LV
•Weather Enclosure (Cab) —Left-Hand Exterior Mirror —Sun Visor —Cup Holder •Rear Work Light
LV
-UNAUG97
Slide LV
Slide LV
LV,,A4 MAR98
TM (18JUN99)
, , and Tractors
PN=56
Features and Accessories/Field Installed Optional Kits and Accessories— through
•Dual Selective Control Valve (SCV) —One lever “joystick” control —Float and regenerative spool valves •Single (Third) Selective Control Valve —Single lever operation -UNJUN97
•Creeper Gear Kit •Front Drive Shaft Coupler
LV
•Horizontal Rear Exhaust Extension •Seat Arm Rests Slide LV
•Single Horn •7-Pin Electrical Outlet Socket •Soft Weather Enclosure •Front Weight Bracket and Weights •FOPS Canopy
-UNJUL97
•Deluxe Canopy •Narrow Front Axle Kit (2WD only) •Interchangeable, Catagory 2-to-Catagory 1 Hitch Balls •Work Lights For Tractors Without Fender Mounted Lights
LV
10 30 6
FIELD INSTALLED OPTIONAL KITS AND ACCESSORIES— THROUGH
Slide LV
•Larger Tool Box •Available for factory installed Cab —Right-Hand Exterior Mirror —Rear Wiper and Windshield Washer —Sun Visor —AM and FM Radio with Speakers and Antenna
LV,,A5 MAR98
TM (18JUN99)
, , and Tractors
PN=57
Section 20
ENGINE REPAIR Contents Page
20 Group 05—Engine Engine Repair—Use CTM Tractors Without Cab Remove . . . . . . . . . . . . Install . . . . . . . . . . . . . . Tractors With Cab Remove . . . . . . . . . . . . Install . . . . . . . . . . . . . .
or CTM .
. . . . . . . . . . . . . . . . . .
Group 10—Cooling System Engine Water Pump Repair—Use CTM or CTM . . . . . . . Radiator 3 or 4 Cylinder Engines Remove and Inspect . . . . . . . Install . . . . . . . . . . . . . . . . . Thermostat Replace . . . . . . . . . . . . . . . . Belt Tensioner— And Inspect and Replace . . . . . . .
TM (18JUN99)
, , and Tractors
PN=
Contents
20
TM (18JUN99)
, , and Tractors
PN=
Group 05
Engine JOHN DEERE ENGINE REPAIR—USE CTM OR CTM
-UNJAN89
For complete repair information the component technical manual (CTM) is also required. Use the component technical manual in conjunction with this machine manual.
TS
• 3 cylinder L engines—Use CTM • 4 cylinder L engines—Use CTM
LV,,A1 MAR98
REMOVE ENGINE—TRACTORS WITHOUT CAB 1. Remove hood from tractor. 2. Remove radiator. (See procedure in Group ) 3. Remove battery. (See procedure in Section 40, Group ) 4. Remove fuel filter/primer pump. (See procedure in Section 30, Group )
-UNDEC97
5. Remove MFWD drive shaft, if equipped. (See procedure in Section 50, Group )
NOTE: Close all openings using caps and plugs.
LV
Support suction line (C). Transmission/hydraulic oil will spill out of hose if line drops below transmission/reservoir oil level. 6. Disconnect hydraulic lines (A, B and C) from pump. 7. Loosen hydraulic lines retaining clamp under right-side floor and step plate and move lines away from engine.
A—Hydraulic Pump-to-Inlet Housing Line B—Hydraulic Pump-to-Steering Valve Line C—Suction Line
LV,,A2 MAR98
TM (18JUN99)
, , and Tractors
PN=58
20 05 1
Engine/Tractors Without Cab 8. Tractors equipped with 4-cylinder engines, remove four Cap screws (A). 9. Remove oil filter and bracket (B). Remove oil tubes (C and D) from engine oil cooler manifold.
-UNDEC97
A—Cap Screws (4 used) B—Oil Filter and Bracket C—Oil Tube D—Oil Tube
LV
20 05 2
LV,,B2 MAR98
TM (18JUN99)
, , and Tractors
PN=59
Engine/Tractors Without Cab NOTE: Cut all tie strap as necessary. Disconnect two main harness wiring connectors (A and B). Disconnect fuel return hose (C).
20 05 3
Disconnect red wire lead #C from right-side post (D) of fuse link junction block.
LV
-UNDEC97
LV
-UNDEC97
LV
-UNDEC97
A—Wiring Connector B—Wiring Connector C—Fuel Return Line D—Right-Side Post (at Fuse Link Junction Block)
LV,,A3 MAR98
TM (18JUN99)
, , and Tractors
PN=60
Engine/Tractors Without Cab Disconnect steering hydraulic line (A and B). Remove clamp (C and D). Disconnect hydraulic oil cooler lines (E and F). Remove throttle control rod (G).
LV
-UNDEC97
A—Hydraulic Steering Line B—Hydraulic Steering Line C—Clamp D—Clamp E—Hydraulic Oil Cooler Line F—Hydraulic Oil Cooler Line G—Throttle Control Rod
LV,,A4 MAR98
NOTE: Tractor without front weight bracket set shown. If tractor is equipped with front weight kit remove weights and front weight bracket from tractor before removing any frame to engine mounting hardware. Install lifting brackets such as JDG19 or JT Lifting Brackets. Install a support stand under clutch housing. Attach a hoist to engine. Install a floor jack under front axle.
-UNFEB92
Install a wood block between front axle and frame on both sides.
LV
20 05 4
LV,,A5 MAR98
TM (18JUN99)
, , and Tractors
PN=61
Engine/Tractors Without Cab Pull battery cable (B) through grommet. Disconnect ground cable (D). Disconnect wiring connectors (A) at headlights. Pull wiring harness (C) through grommet.
20 05 5
LV
-UNDEC97
A—Headlight Wiring Connectors B—Positive (+) Battery Cable C—Wiring Harness D—Ground Cable
LV,,A6 MAR98
Remove cap screws (A and B) and nut (C) from each side of frame.
LV
-UNDEC97
Roll front end away from tractor.
LV,,A7 MAR98
TM (18JUN99)
, , and Tractors
PN=62
Engine/Tractors Without Cab Remove cap screws (A), nuts and washers (B). Remove engine. Remove clutch. (See procedure in Section 50, Group )
-UNDEC97
Make repairs as necessary. (See CTM or CTM)
LV
20 05 6
LV,,A8 MAR98
TM (18JUN99)
, , and Tractors
PN=63
Engine/Tractors Without Cab
INSTALL ENGINE—TRACTORS WITHOUT CAB 1. Install clutch. (See procedure in Section 50, Group )
NOTE: Turning PTO shaft at rear of tractor during engine installation will aid in alignment of PTO clutch and shaft.
20 05 7
2. Put transmission shift levers in neutral to ease clutch shaft alignment with engine. 3. Apply multipurpose grease to end of PTO clutch shaft. 4. Install engine to clutch housing.
-UNDEC97
5. Install cap screws (A) and nuts and washers (B). Tighten to specifications below. TORQUE SPECIFICATIONS
LV
3-Cylinder Engines Cap Screws (A) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) Nuts (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) 4-Cylinder Engines Cap Screws (A) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft) Nuts (B) . . . . . . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft)
LV,,A9 MAR98
NOTE: Hollow dowels are installed in bores of cap screws (B). 6. Align studs in engine with front end. Install front end to tractor. Tighten cap screws (A and B) and nuts (C) to specifications. TORQUE SPECIFICATIONS
LV
-UNDEC97
Cap Screws (A) and Nuts (C) . . . . . . . . . . . . . N·m ( lb-ft) Cap Screws (B) . . . . . . . . . . . . . . . . . . . . . . . N·m ( lb-ft)
LV,,AMAR98
TM (18JUN99)
, , and Tractors
PN=64
Engine/Tractors Without Cab 7. Pull wiring harness (C) and cable (B) through grommets. 8. Connect wiring connectors (A). 9. Connect ground cable (D). Remove wood blocks, floor jack, support stands and lifting brackets. Install muffler, and exhaust pipe.
-UNDEC97
A—Headlight Wiring Connector B—Positive (+) Battery Cable C—Wiring Harness D—Ground Cable
LV
20 05 8
LV,,AMAR98
TM (18JUN99)
, , and Tractors
PN=65
Engine/Tractors Without Cab Connect wiring connectors (A and B). Connect fuel return hose (C). Connect red wire lead #C on right-side post (D) of fuse link junction block.
LV
-UNDEC97
LV
-UNDEC97
LV
-UNDEC97
20 05 9
LV,,AMAR98
TM (18JUN99)
, , and Tractors
PN=66
Engine/Tractors Without Cab Connect hydraulic lines (A and B). Connect oil cooler lines (E and F). Install clamps (C and D). Install throttle control rod (G).
LV
-UNDEC97
A—Hydraulic Steering Line B—Hydraulic Steering Line C—Clamp D—Clamp E—Oil Cooler Line F—Oil Cooler Line G—Throttle Control Rod
LV,,AMAR98
NOTE: Install high mount oil filter, if equipped. Install oil tubes (C and D) into engine oil cooler manifold. Install oil filter and bracket (B). Install four Cap screws (A).
-UNDEC97
A—Cap Screw (4 used) B—Oil Filter and Bracket C—Oil Tube D—Oil Tube
LV
20 05 10
LV,,BMAR98
TM (18JUN99)
, , and Tractors
PN=67
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Not to go into the protruding district, and we will find ourselves on the border of the rainbow districts and solid earth. The safest sector; even if the artifact is on the other side of Disneyland, we can go right through. Any questions.
Parts diagram john deere 5210
There were a lot of people, various public figures, ministers, artists, famous people, well, and there were plenty of people who were. Loitering. I immediately noticed one girl - tall, thin, legs from shoulders, bright red nails and lips - a vamp woman. She was alone, wearing a dress with a bare back, despite the fact that it was very cold.
John Deere Parts bookMy head was still spinning from alcohol. I pulled on tights and a skirt. legs. but it was like a utility room and there was no crane here. I walked out of this room on unsteady legs.
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To enter and she. but she tries not to think about it, tries to distract herself, but the body obeys only him. He ties her. Wrists with her panties, turns her back to him and roughly, abruptly, to the limit, enters her land. Hands rest on her breasts A sharp pain pierces her, but immediately gives way to pleasure, a cry of pain turns into a voluptuous moan, she relaxes and completely captures him, involuntarily.